What causes this?

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I'm trying to drill a couple of holes in this block to make the ribs for some parrels. I'm using a drill press with the block held in a vise. The drill bit is a no 66 (.033") and the block is .3"x .15"x .5" tall. The top picture shows the entry end and the bottom picture shows the exit end. I never moved anything between drilling holes. For some reason the second hole(left side) drifted. Can anyone suggest why? The drill bit was clogged some for the second hole, would that make it drift that much"?

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Wood does not have a constant hardness. Therefore, parts will go easier with drilling and other parts a little harder.
You can solve this by taking back the drill bit frequently and drilling quietly. Let the drill do the work and don't use force. The same thing happens with a jigsaw, for example. The saw cut is no longer straight if you want to go too fast.
 
I'll try and answer in order
YT- I never moved the piece from one hole to the next so why would the first hole be good but the second wandered?
Kurt- I tried to use even pressure but I will try harder next time.
Stephan- I'm using a wood called Ocean Spray. It's a local wood with an SG of 1.2, sinks in the ocean, very dense, I chose it because of it's strength. The block is made of 12 layers glued together. I think it's about as homogeneous as it can get.
Neil- slow and steady. Right

Thanks guys. I'll have to wait for the glue to dry to try again.
 
I had the same trouble while making parrel ribs. Small drill bits are greatly affect by the coarse, hard grain of walnut wood, and drilling slowly did not fully solve the problem. The drill would wander off the deeper you went. Here is how I dealt with that. Go slow, and drill for only 2-3 ribs at a time.

I took some scrap walnut and fashioned a stick having the cross section of a parrel rib. Three holes were started with a prick punch and drilled into the end of the stick with a drill press, but only 1 cm deep. Any deeper, and the tiny 0.7mm drill bit would not drill straight farther down into the wood and the holes would be out of position. Then, the stick was sliced into thin sections with a band saw, like slicing a sausage. The tiny parts were then sanded by hand and lacquered, and the results are shown in the photo below.

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Parrel rigging was done per the drawing below.
1715890710274.png

Fore and main course yardarm parrels ready to install. The yard passes through the loops of line outboard of each parrel assembly. This simplifies installation greatly. The line is tightened once the yard is lashed to the mast by the assembly.
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More parrel ribs, both triple truck and double truck, were cut from walnut today. Walnut stock was shaped on the mill, filed and sanded, and slices were taken off to make each rib after holes for the parrel line were punch-marked and drilled in the end. The holes were only made 12mm deep and you only get four ribs cut before you have to drill the holes deeper into the wood. This is done because the tiny 0.80mm drill bit will make the holes wander out of position if you go any deeper. Each parrel rib is sanded and inspected. Those that had holes too far out of position to be used were discarded. The double truck parrel parts will be used on the mizzen, topmast, and topgallant yards. The triple truck parrel was assembled for the mainmast lower yard. The procedure was the same as it was for the foremast lower yard parrel, but this time things seemed easier to do. Familiarity with how to use pliers to position and tighten the parrel line made things easier. The line passes that wrap around the outside of the ribs are glued in a couple spots after being positioned with a dental pick to prevent them from popping out of position. Shaping the ribs correctly helps keep these outside passes of line in position. After the parrel line is tightened, a tackle and lanyard are made on the starboard side of the foot of the main mast. The lower double block is hooked to an eyebolt on the deck, and the parrel lanyard is tied off to a cleat on the mast, with the extra line coiled around a paintbrush handle while the PVA glue hardens. Then the coil is hung on the cleat with some PVA to hold it in position. The halyard for the tie line is then tensioned and tied to the knighthead behind the mast on the starboard side.

It's difficult properly tying a triple truck parrel on a 1:100 scale model. Most of the time a simplification of one sort or another is made. I guess I'm just stubborn...

927 Prepare to Cut Triple Truck Parrel Ribs.jpg



928 Punchmark Drill Hole Locations.jpg



929 Drill Holes 12mm Deep.jpg



930 Slice Ribs with Band Saw.jpg


Cut the end of each stick until no more holes appear, then repeat the process by re-punching new hole marks, drilling, and cutting off 2-3 more ribs.
931 Prepare to Cut Double Truck Parrel Ribs.jpg



932 Holes Drililed in Rib Stock.jpg



933 Rig Mainmast Yard Parrel.jpg


The dental pick holds the yardarm ties taut and in place until the yard is slid through the loops, when you are installing the yard and parrel assembly.
934 Rig Main Yard Tie Lines and Halyard Tackle.jpg


Yardarm is slid through the loops of the ties and the parrel rigging. Time to remove the blue tape holding the parrel rig together.
935 Insert Yard and Parrel Assembly.jpg


Parrel rig tightened, and now the parrel rope goes down to the deck tackle.
936 Parrel Line Tightened and Positioned.jpg


The parrel rope tackle is the one on the starboard side of the mast. You can tell because the rope is dark in color.
936 Run Parrel Line to Tackle and Tie Off to Cleat.jpg


In this case, the end of the rope is belayed to a cleat on the mast. The parrel rope is belayed in different ways for different vessels.
937 Coil Excess Parrel Line and Place on Cleat.jpg



938 Back Side of Mainmast Yard Parrel.jpg
 
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Thanks other Kurt :) I followed Dan Vadas' method for making cleats. PVA gluing together a bunch of thin pieces, drilling and shaping and then soaking them apart in alcohol. That worked for cleats so I thought it would for ribs. The second block I drilled turned out quite a bit better and may work out. I may try your method if this doesn't go well. I think I will stick with the glued together pieces as I have trouble sawing off those tiny slices. Most of them disappear across the room. If I can get the outside shape on the mill and then soak the block apart I should be able to make a holding jig for drilling individual holes



These are my second try. Slow drilling and cleaning the drill tip every 1/8" or so.
Thanks guys :)

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OK I think Kurt's method wins. I did have trouble sawing off the pieces. Lost the first half dozen or so. When my knees got sore I decided to use my miter box. That left rough edges but at least they stayed put. I think I may try this again and see if I can't do a little better but I'm happy. The glue is still drying on the other one so this wins hands down for time spent.

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While we're on the subject of parrels, is there a rule for the size somehow? Maybe a relationship to the diameter of the yard or something? Or maybe 13/ 437 ths of the beam ;)
 
I'm curious as well as the only thing I have found that might give a clue are drawings in James Lees' Masting and Rigging book and photos of contemporary models, but no dimensional information on these or in contracts, so far.
 
Well I'm a blind old fool this time. Lees actually has it in his index No IV Page 168. Topmast parrel ribs are 1.5 times the diameter of the yard. Here's a clip from Lees " Masting and Rigging English Ships of War 1625-1860." I hope this doesn't violate any copyright laws. Statrs on the lower left.

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Lees actually has it in his index No IV Page 168. Topmast parrel ribs are 1.5 times the diameter of the yard.
Great find Don I looked all over but did not see this. Guess I got the same eye problem as you. :) Never thought to look in part four of the index. Doooahhh!
 
As well as all the above, take a very close look at the cutting end of the bit through a magnifier. A No.66 is a very small bit with a correspondingly tiny margin for error when sharpening. Not that long ago I had to reject a set of 'good quality' micro drills because several were not ground true. All were at least fractionally off centre, which will encourage wandering if these are the pilots. Don't take it as given that even quite expensive bits will be ground true (although they are more likely to be).

I'd endorse all the comments about applying zero pressure. From the description, that wood is going to be hard going for a micro drill so I would be using my dremel, set at around 5k rpm, rather than my drill press as that can't reach those rpm, with one finger pressure and withdrawing every few seconds, both to clear the hole and cool the drill bit.
 
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