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How to build yours jig/stand

Joined
Oct 19, 2024
Messages
46
Points
78

Location
Ashkelon, Israel
I'm looking for a jig /stand design for a 60-70 cm model, preferably with rotation around a horizontal axis. I'd be grateful if you could tell me about yours, and most importantly, show me your design. Perhaps you know where I can buy one?
 
There are rotating vises many folks use, but I am not so sure they would be big enough for the size model you have. Hopefully some member can give you more information. You can also construct a building board with rails to move a gantry which is extremely useful in making sure everything is square. Once the framing is done you can always remove the model temporarily and lay it on a cushion or sand bag while you add planking and such. Once planked back on the building board and deck work commences, Have you done a search here at SoS. There are posts on this, including the following: https://shipsofscale.com/sosforums/threads/constructing-the-building-board.17396/ Author Ed Tosti showed me how he built his and I have been using this type of board for over 15 years.

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The build jig, build board, etc. depends on what sort model that you are building and the ship that you are modeling. I suppose if your interests are limited to rigged sailing vessels built from commercial POB kits, rotating clamp type building jig seems to be a popular choice. More versatile might be one of the vises featuring a clamp on each end of a bar. There both require a stout keel for clamping. Allan’s gantry works where erecting frames is required and can be made as long as you need. The European scratch builders prefer a two layer build board, the second layer being elevated and notched to register the frames.

As your modeling choices move further afield. Building techniques will require creativity.

Roger
 
Two foot range is not pushing limits.
The key is having a baseboard that is absolutely flat and substantial enough to remain absolutely flat.

The jigs that ride on it can be experimented with.
my rec:
If you go T-track (mini- or router-) do a surface mount - add a built up surface if that is needed.
If you adhesive bond as well as bolt - use something reasonably reversible.

If you find a unicorn - a dead flat, thick, building board in the 4 foot range - it can be repurposed for future - larger models if you are careful with jig mounts.

Look at the jobs that you want the building board to do. Look - with a broad field of focus at what is available for all woodworkers in the way of clamps.

You may get by with screwing strips of wood to the base to make a push fit slot for the central spine (it ain't really a "keel").
A couple of carpenters squares just sliding on the base may be enough for POB.

If you have money to burn, if you do not mind getting "took", you can try a dedicated POB "keel" clamp.

Learning to make your own jigs is a way out of the trap of being just an assembler of kits. There nothing magic or particularly special about BUILDING ship models. The LEARNING about ships and ship building is special and is life long. There is no diploma and license to practice.
 
to go real simple you can use a lazy susan type base (can probably find one someone is getting rid of!), place a flat board longer than your ship. Secure a strip of wood with some screws to the length of board and then have some angle irons with slots cut into the bases on the other side of the keel that you can tighten onto it.

if the ship is not too big you can use a vise with rubber jaws that can be rotated.

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Rob
 
Greeting, I used a custom made t-track table, which I like a lot. A little expensive due to the size but it is hard wood and will last forever. If you have a router, building the table should be more straightforward. I did not so I used simple tools. It just took more time.

With the lost of build logs at MSW, I cannot refers you to my revenge build anymore. So let me post here a series of pictures that illustrate how I build and use it.

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I can't remember who... maybe the admiral gave me the idea of using straps as "hammock" for the ship to avoid damaging it.
 
Thank you all for your helpful tips. Loracs, your desk is simply exceptional; it combines comfort and organization.
I don't think I'll build anything similar, but I'll definitely use some of the elements.
Maybe you remember where you bought those clamps (I mean the front and back ones).
 
In your image 1395 I noticed two strange looking deices holding the model by the bow/stern. Never seen such before: what are they, where did you get them and how much did they cost?
 
One size never fits all. For setting up frames, a perfectly flat, rigid "build board" is required. It's flat surface serves as a reference point for everything else in the build. On the other hand, when it comes to rigging especially, a holding mechanism that accommodates the greatest flexibility in movement, rather than rigidity, is preferred. To that end, I've found the Zyliss Vise System to be an excellent option. In order to maximize movement of the entire model mounted on a clamped keel (which must be sufficiently engineered to easily support the model,) the 360 degree rotation accessory is required.
The Zyliss Vise, originally designed for use in the field by the Swiss military, is an extremely flexible cast aluminum, magnesium, and stainless steel (I think) portable vise that can be configured in a great number of ways to hold just about anything. (It even can be set up as a drill motor-powered wood lathe!) The sad catch is that I don't believe they are still in production, although there are usually a number of them listed for sale used on eBay. One caveat is that there are Asian-made "clones" out there which are not as well made as the real Swiss-made ones. Accept no substitutes. Get the real "Swiss Army Vise!"


 
It is possible to combine Bob's Zyliss Vise as suggested with Loracs' T-track building table - which has the potential to be way more versatile than just a building board. There are lots of accessories designed for T-track travel and way more that can be tricked into using it. Not all that much useful for kit assembly, but for scratch the horizon is way out there.

Zyliss: the C-clamps - wing nut screw/bolt with large disc at the far end. The disc is held by a split-ring clamp. Remove the ring. The disc comes off. The bolt can be backed out. Use the hole for a bolt/screw that rides in the T-track channel. Use washers and a wing nut at the top. Now the Zyliss vise can be in the middle of a bench and in any orientation allowed by the T-track.
 
greeting, some are asking more info about this. The are camera wise, aluminum, 360 rotation and high quality. They are designed to clamp on tube like seen in the lower right corner. I use it the other way around to hold the front and back of the ship while building. Sold by SmallRig. I got a pair for ~26.99 at amazon.

@Elelid and @Daedalus21

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The are camera wise, aluminum, 360 rotation and high quality. They are designed to clamp on tube like seen in the lower right corner
I got a deal at TEMU.
Two of these for $36 I had to pay extra for the desk clamp - the arm can screw in vertical, 45 or horizontal to the clamp - ain't cheap -
two for $16 Camvite at Amazon.
With 4 arms there is a long reach - I use it for close placement of a vac nozzle - a long piece of ?1.25" hose zip tied along the arm.
The jaws will also hold a heat gun or a Foredom handpiece.



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I made the building board pictured in the photo over a year ago. It is intended for building 1:32 scale models of small craft where the actual boat is not longer than 40 ft? A set of molds would be fastened to the top surface with the model built upside down.

As Jagger explains, accurate modeling of a hull requires a flat datum surface, and of course changes in humidity will cause wood to move over time. This will be particularly true if one side is painted and the other is not as moisture will act on one side and not the other. This build board is, therefore balanced. All surfaces have been sealed. Checked with an accurate straight edge the working surface remains flat.

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Just ordered a pair from Amazon. Should be able to fix them so they will work with my assembly board. I routed a pair of C channels into a heavy board, and then modified a pair of Dremel bases with a pair of Panavise model 200 heads the fit onto a hull between frames/bulkheads
 
I started with a simple homemade clamp and later bought the very flexible vice clamps, you can position your ship any angle. Clamps onto your desk/bench. Just need to be careful with the pressure on the keel. The timber clamp along the keel is also diy. Cheers

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