October 9, 2026
Manual Page 62 of instructions: Assembly of the Foremast Yards, and Installation of the Rigging details for all three yards before installation onto the Foremast and model. I made an Excel Spread Sheet for the size, (diameter, length and taper diameter); a summary extract for these parts follows: #106 tapered to 4 mm, 108, and #110 tapered to 1.5 mm.
Includes Parts #78 – black thread, 82 – Eye-bolt, 83 – thin beige thread, and #105 – Single blocks through #110; 106 is the foreyard, one part 107 is 2 x 2 x 20 foreyard cleat, 108 is the topsail yard, two parts 109 are from 2 x 2 x 15 stock making the topsail yard cleat and the top gallant yard cleat, 110 is the top gallant yard.
The photo below shows my un-tapered parts #106, 108, and 110.
From the instruction manual for reference shows how the three yards should be rigged before attaching to the foremast. All the blocks shown are part #105, single sheave block, each yard has an eyebolt installed to actually attach it to the foremast via a small line. The small trailing line shown on the lower foreyard wooden cleat (bottom of photo) is the parrel line used to hold the yards onto the mast with freedom of movement to adjust to wind conditions and the raising and lowering the sails.
The below photo from the instruction manual shows the three steps for shaping the cleats, from bottom to top, glue the 2x 2 cut piece #109 , (either 10 mm. in length – two pieces; or the one 20 mm. length), to the middle of the yard, sand the round hole to accommodate the mast, and finally sand the pieces to the shape shown in the top piece and do not forget to drill the two small holes for the parrel lines, (hard to see in this photo). I sanded a small flat surface onto the middle of the yard to accommodate the cut cleats for white glue setting.
A more detailed view of one of the finished yard cleats with the seized sling (?) line on the eyebolt ready to hold the yard up and the parrel line to clasp the yard to the mast.
My first step in attaching my wooden cleats to the foremast yards, (main yard, topsail yard, and top gallant yard).
I filed and shaved and drilled so that the wooden cleats looked pretty good and matched the instruction photo, than I went and broke the topsail yard cleat while drilling the small parrel line holes and had to use superglue to repair it, (this was before I found the several #75 - #80 bits). I got it to work, somewhat, but it ain't pretty, let me tell you that now. The remaing two yards, topsail and top gallant yards, will be shown in the next posts.
The main foremast yard is shown below with all tackle attached, ready for securing to the Foremast. This one looks real good, compared to the broken topsail yard.
Another photo of the foreyard is shown below on the rig I used to attach all of the tackle. Note that the Eyebolt for the slings is on top here.
A closeup photo of the middle section of the foremast yard showing the eyebolt and a couple of blocks being installed, the right one is drying before I twist it up more.
Another photo of the foreyard is shown below on the rig I used to attach all of the tackle. I rotated the yard 90 degrees so that now you are looking directly at the sling Eyebolt, for a different perspective of the piece, plus you can see finished wooden cleat that came out pretty darn good.
Just hanging around here as I wanted to see how I could attach all of the yards to the foremast, as Mastini suggests in his book and the instructions replicate.
Next up
Manual Page 64 of instructions: Assembly of the Foremast Spanker Boom, Mainmast Boom and Gaffs, and Installation of the Rigging details for all booms and gaffs before installation onto the masts and model.
Thanks for checking in, until next time.