Tutorial Another take on making gratings if a small table saw is available by AllanKP69

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Another take on making gratings if a small table saw is available. Note the guide rail to guarantee the spacing between cuts is always the same. Pictures and a 1000 words.....

Grating making 1.jpg
Grating blanks, shallow first cuts.JPG
In the photo below the squaring can be done with the first slots up or down. Obviously the blank here would be flipped over when making the cross cuts which will be deeper than the initial cuts.
Grating blank, squaring ends for second cut.JPG
Grating blank.jpg
Grating with battens.jpg
As there is still wood on the underside this can be planed, rasped, or sanded off so the holes are all the way through. As it is nigh impossible to see through the holes it is easier to just leave the wood and the gratings will still look good. I always make the gratings at least two or three rows larger than the largest grating to account for any breakage as can be seen in the photo below.

Grating blank before and after sanding back.JPG

Note that there were never open holes against the coaming or head ledges. In order to accomplish this, it is best to make the grating as close to the drawings as possible them build the head ledges and coamings around the grating. The battens should always run fore and aft rather than athwartships.

Grating pieces.jpg
Forehatch ladderway and grating.jpg
 
Another take on making gratings if a small table saw is available. Note the guide rail to guarantee the spacing between cuts is always the same.
A very good method to make gratings especially when working on a bigger scale. Like 1/50
 
A very good method to make gratings especially when working on a bigger scale. Like 1/50
Thanks Stephan. I have used it as small as 1:64 but not smaller. I know there are blades with kerfs that would work for 1:96 but I have not had a need to give it a try (so far :) )
 
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