HMS Victory of Caldercraft by Wil

21 Coppering part 3

First I ordered new copper plates from England. Rib out of my ass (£45 for 1300 pieces), but it's no different.

The quarter deck and poop deck are partly already furnished, as shown in my previous topic. This means very careful handling of the hull, now that it needs to be coppered again. So yesterday in between, I just adjusted my tilt attachment so that I can turn the hull to all sides again. This proved to be quite handy during the previous session.

The wait is now for the delivery of the new plates. I am ready.

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I removed the plates in the garage and thoroughly clean the shipyard so that no copper salts remain. Nice job, then the place will be cleaned up immediately. So we make a virtue of necessity.

Then I removed all the plates. During removal, we could see that the salt formation on the underside of the plates had also continued steadily. So this would certainly have caused problems in the long term, as the plates would all be pushed off over time. In fact, nothing new, this was to be expected. In any case, this strengthens me in my decision to start again.

Removing all the plates did not disappoint me at all. Although the plates were still firmly attached, they were off in no time. The glue layer of the double-sided tape was a bit more difficult. I used a butcher knife to scrape off the gunk and then used thinner to clean the hull. In 2 hours, the whole job was done.

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Now back to my plates, which had now arrived, 1300 of them, enough for one side. Earlier I mentioned that I modified my tilt attachment, to be able to rotate the hull without damaging the fragile parts of the upper decks. This way, the hull can be rotated again to different positions for easy standing work.

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First I taped off the black painted waterline nice and tight and from there I nailed a slat against the hull, along which the first row of plates could be laid. Just like the first time, I mounted the plates with double-sided tape.

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After 7 rows, a slat goes underneath, cutting the waterline against the bow and keel. These sections are then filled with plates.

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Then complete plates up to the 12e row (bottom of tape in picture below)

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Next, cover the keel first and then work from the keel upwards. Soon it is necessary to intervene, as the turns become too tight to work neatly. The strips of tape on the plates serve as an outlet for the double-sided tape. Exactly along the edges of the previously applied plates, the double-sided tape is cut. Later, these remains are removed together with the tape, leaving no glue residue on the plates

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And then keep going until all the plates are on them

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After my colourful adventure during the first session, I have to say that I don't really like the result just these new shiny pictures. With the glare from the light boxes above my work table, every anomaly stands out enormously. Any deviation, damage or dent is magnified enormously. However, I trust that once the plates are oxidised and become duller in the tuture, this effect will be greatly reduced. Besides, they will soon be under the boat and there will naturally be much less light on them.

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As a preliminary finishing touch, I finished the top of the plates (on the waterline) with a 0.7 mm bar of brass, which I first painted black. This more or less masks the sharp edges and dots of the cut plates. And it protects against injury.

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For now, the oxidation process will have to do its work. For now, the plates are untreated. At a later stage, when the oxide layer has formed sufficiently, I want to treat the plates with one or two layers of clear matt varnish, which will fix the plates firmly into one skin and leave a matt look.
Nice job Will
I have to say that to my taste the new look is much nicer
That was certainly quite an effort but definitely worthwhile
Cheers
 
22 The facia and the galleries part 2

With a few interruptions, the past few weeks have been dominated by finishing the galleries and the facia. In the following photo series, I would like to take you through how I did it.

We start with preparatory work on the facia.
After crowning, the boat was still standing neatly upside down on the tilting attachment. A couple of cans of paint underneath on one side and it came up with its butt nicely at working height.

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First, a quick adjustment to the underside of the transom. Due to my mistake earlyer in the building process, when the last truss was set too high, the space between the two aluminium corner elements had to be filled in order to be level. I chose to add an extra plate here.

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First fit the outer plate of the facia. In the inner plate, the edges around the windows had already been painted yellow

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On the workbench, the many rounds of painting and fitting in the many ornaments then begin. Pictures of the real Victory at hand

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Once the windows were fitted in the outer plate, the glass could be fitted on the inside. I gave the yellow stripes on the sides of the transom some extra cachet by inserting a 1 mm batten all around and dropping it back 1 mm.

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Then the outer plate can be glued against it

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After some final fill-ins, here is the final result.

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In between, I also briefly assembled the lanterns. These will be mounted at a later stage, as they are too fragile otherwise

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While working on the facia, I also tackled the galleries. E.g. the work is an extension of each other.

After removing the tape for the windows, work could begin on fitting the lower sills under the various ornaments and windows.

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And when everything is in place, a coat of brush putty to seal the gaps.

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Then the first layers of colour on top

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Windows fitted and painted. This does make it handy to have a tool to help you find the right place in the whole thing.

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And finally glue on the ornaments with the columns.

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Tip: I did not paint the black areas between the windows, but cut them out of a black sheet of paper that came with the kit. At least, I assume it was meant for this purpose.

As a finishing touch, I finished the whole thing with a thin layer of matt varnish, to eventually give everything a similar gloss effect.
With the end result after several weeks of fiddling and detailed painting:

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22 The facia and the galleries part 2

With a few interruptions, the past few weeks have been dominated by finishing the galleries and the facia. In the following photo series, I would like to take you through how I did it.

We start with preparatory work on the facia.
After crowning, the boat was still standing neatly upside down on the tilting attachment. A couple of cans of paint underneath on one side and it came up with its butt nicely at working height.

View attachment 520152

First, a quick adjustment to the underside of the transom. Due to my mistake earlyer in the building process, when the last truss was set too high, the space between the two aluminium corner elements had to be filled in order to be level. I chose to add an extra plate here.

View attachment 520153

First fit the outer plate of the facia. In the inner plate, the edges around the windows had already been painted yellow

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On the workbench, the many rounds of painting and fitting in the many ornaments then begin. Pictures of the real Victory at hand

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Once the windows were fitted in the outer plate, the glass could be fitted on the inside. I gave the yellow stripes on the sides of the transom some extra cachet by inserting a 1 mm batten all around and dropping it back 1 mm.

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Then the outer plate can be glued against it

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After some final fill-ins, here is the final result.

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In between, I also briefly assembled the lanterns. These will be mounted at a later stage, as they are too fragile otherwise

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While working on the facia, I also tackled the galleries. E.g. the work is an extension of each other.

After removing the tape for the windows, work could begin on fitting the lower sills under the various ornaments and windows.

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And when everything is in place, a coat of brush putty to seal the gaps.

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Then the first layers of colour on top

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Windows fitted and painted. This does make it handy to have a tool to help you find the right place in the whole thing.

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And finally glue on the ornaments with the columns.

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Tip: I did not paint the black areas between the windows, but cut them out of a black sheet of paper that came with the kit. At least, I assume it was meant for this purpose.

As a finishing touch, I finished the whole thing with a thin layer of matt varnish, to eventually give everything a similar gloss effect.
With the end result after several weeks of fiddling and detailed painting:

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Hi Will
Beautiful work, congratulations
 
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