Masts and Yards.
The masts and yards are coming along well.
To taper them I used a cheapie wood turning lathe. The lathe had to be modified (extended), as it was too short to accommodate the fore and main masts. The lathe manufacturer supplied a set of brass bushes, each with a different ID and with a hole drilled through the end face to hold the end of the masts and yards at the tailstock.
I used these as a template to drill a hole into the centre of the ends of the masts and yards, but not for the tapering step itself, otherwise it would have been necessary to cut off the remaing piece of wood located in the brass bush. I filled the hole in the end of the masts with wood filler and painted over. The holes in the end of the yards are needed for the stunsail hooks later.
The batons assembled in the middle of the yards were attached using rubber ring seals to hold them into position, making any positional corrections necessary. I dropped some CA glue into the gaps between them and to the end of each piece. Staining was done beforehand and after sanding the edges.
I repeated this procedure for the remaining yards.
The masts.
I have to admit I cheated with the square at the end of each mast. I manufactured the square seperately to the masts and attached each square to its appropriate mast after. To fix the squares to the masts I drilled a 2 mm hole into the end of each mast and square, about 7 mm deep, and using a 2mm rod of brass and CA glue, bonded the two together.
More to come as the yards are still work in progress.
The Gaffel.
The kit manufacturer supplied a flat piece of cast aluminium for the jaw and I wasn't pleased with it. The radius was to big for the diameter of the mounting position on the mizzen and it didn't take the angle of the jaw to the mizzen into account, so it went into the bin. I created the angle of the radius by inserting a flat piece of wood into a drill vice at the required angle and using a flat drill at a high speed carefully driled through the wood. I drilled the two holes for the attaching thread and then proceeded to form the outer shape of the jaw.