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SE-5 Wolseley Viper Engine

Joined
Aug 1, 2020
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Started work on the Wolseley Viper engine a couple of days ago after taking a month to build a ukelele (fun build). So far I have the engine stand assembled, the crankcase assembled, the 2 cylinder stacks painted (with the spark plugs attached), and the propeller blanks glued together. Like all of the engines, there are lots of small parts to clean up and paint. Will work on this over the next few weeks; should have it completed by the end of February.

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A lot of cleaning and painting of small parts so the engine will look nice on display. The 'V' angle of the cylinder heads on the engine body made it entertaining to hold the first set in place until the epoxy set enough to balance it on the vise until it was cured completely. Coming up - attaching the left side cylinder heads, carburetor assembly and relief valves to the engine body (followed by some more small parts}.

Intake pipes on cylinder heads (yes, a couple of the spark plugs are not exactly straight. They've been re-done a couple of times but I decided not to try again; they'll just be buried under the other parts of the engine once the spark plug wires are attached.

cylinder heads with intake manifolds.jpg

Carburetor assembly

carburetor and velocity stack.jpg

Right hand cylinder head assembly on the engine body (this is while the epoxy cured).

balancing the RH cylider head on the engine body.jpg
 
Something you might want to consider to provide a better look: TAMIYA Panel Line Accent.


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Thanks for the info. A bit late for this build as I'm almost done but definitely good to have another source for paints, etc. I was able to find a source for the paints I remember from my youth (Testors; Hobby Lobby has them). While I'll stick with acrylics as much as possible, Testors has a nice line of metallics (clean up is with mineral spirits or acetone - both of which I have in the garage for other woodworking projects.). For any metal parts of future builds I'll probably use the Testors paints when I can't use sprays.
 
Assembled the left hand cylinder bank, carburetor and velocity stack. Assembled the magnetos and glued them to the rear of the engine. I drilled the holes in the spark plug wire support tube a bit deeper to make it easier to add the spark plug wires. Added the oil filler neck and the front oil drain lines; will get the rear oil drain lines later (they are on the inside of the vee). Added the 4 outboard spark plug wires to the left hand cylinder bank.

Adding the spark plug wires was a bit painful as the holes that were drilled in the ends of the spark plugs are not my best work (some are OK but some are not that straight and consequently are open on part of the circumference). To make sure all of the spark plug wires are adequately attached to the plug ends, the wire is occasionally wrapped around the end and then glued in place (a spot of white paint will be used to cover up this way of attaching the wires).

Brittania metal is difficult to drill, especially the smaller holes. I tried to avoid using the small Proxxon electric drill as much as possible to keep 'goofs' down to a minimum (it was needed for some holes, suchas those in the spark plug wire support tube, in order to get them deep enough). I used the pin drill with a 1.2 mm bit for the small holes; increasing to 1.6 mm to increase the diameter (which worked for all of the location pins). In a couple of instances I couldn't get the location hole deep enough without most likely doing damage to area being drilled; in these cases I filed down the locator pins so everything fit.

Holding the left hand cylinder bank, carburetor and velocity stack in place while the epoxy set.

Holging things in place.jpg

Left hand cylinder bank, carburetor & velocity stack in place on the engine.
LH cylinder head - carburetor - velocity stack.jpg

Magnetos in place on the rear of the engine.

magnetos in place - rear of engine.jpg

Oil filler and front oil drain lines in place.

oil filler - front oil drain lines - engine front.jpg

Left hand outboard spark plug wires in place. (Some white paint will be added to hide those wire ends that couldn't be attached into the holes in the plug ends.

LH outboard spark plug wires in place.jpg
 
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