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USS Constitution - Model Shipways

Oh for Pete's sake... What happened here?

Everything confirmed to plan, yet the fairlead is sitting on the scrollwork.

2026 07-01 USS Constitution Build 01.jpg

Three options suggest themselves.
1. Leave it alone (by far my favorite!)
2. Remake the fairlead and locate it further forward, say 3.15mm (1/8")
3. Lop off the locating tenon at the aft end of the bowsprit and drop that end lower to increase the angle slightly

and this was my third fairlead of the day. I had issues drilling the 10.5mm hole. That was resolved by setting up the drill press vs. drilling by hand.

Before making the fairlead and chocks, I wanted to see how much effort would be involved in rigging the gammoning "chain" (I opted for rope). It turned out not to be too much of a hassle. But, off it came to start adding the as yet unmade components.

2026 07-01 USS Constitution Build 01.jpg

I did the prep work of determining the correct number of holes (7 according to MS plans. 8 according to Bob Hunt). 9 according to Marquardt.
Since Mustafa had seven, I opted for the "consensus" view).

Then I marked the boxwood blank and began fabrication. Drat! I don't have photos of the next steps! Well, if I choose option 2 above, I'll have a second chance at documenting the making of the fairlead...

2026 07-01 USS Constitution Build 03.jpg

Note: for some things (like cutting the chocks to length), old school is still the best.

2026 07-01 USS Constitution Build 05.jpg
 
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2026 July 02: Fairlead fail corrected!

I chose option 2 above: Remake the fairlead and locate it further forward, say 3.15mm (1/8"). So, here’s the documentation on making the fairlead in excruciating detail. In case it’s unclear in the middle photo in the top row below, I used double sided tape to affix the boxwood blank onto a piece of scrap wood – thus I eliminate ragged edges on the flip side of the piece after drilling.

2026 07-02 USS Constitution Build 02.jpg

I used double sided tape to affix the 1.56mm basswood blank to a backing board - thus eliminating tear-out on the back side of the drilled holes.
2026 07-02 USS Constitution Build 03.jpg

I tried this using a hand drill three times before figuring out there's a reason I got a drill press with fence.
2026 07-02 USS Constitution Build 04.jpg

2026 07-02 USS Constitution Build 05.jpg

2026 07-02 USS Constitution Build 06.jpg

I used a piece of rolled up sandpaper to fine tune the inner arc on the fairlead.
2026 07-02 USS Constitution Build 07.jpg

test fit...2026 07-02 USS Constitution Build 08.jpg

Fine tune the bulk of the fairlead (leaving the final trimming to good old fashioned sanding stick.
2026 07-02 USS Constitution Build 09.jpg

The old fairlead needed to be chiseled off.
2026 07-02 USS Constitution Build 10.jpg

and here's the new fairlead in its new position.
2026 07-02 USS Constitution Build 11 a.jpg
 
2026 July 03: Jibboom and flying jibboom.

Nothing by way of process photos today. There were a couple of details needing attention on the jibboom. A sheave needed to be added at the forward end, as did a third hole. Also, the very end needed to be reshaped to accommodate the “iron” ring which will hold part of the flying jibboom. I’ve shown enough lathe work in shaping spars and mill work to simulate sheaves, that I didn’t bother with the details of the construction of the flying jibboom.

1783132642379.png

The flying jibboom should be the last item requiring lathe work on this model. Here it is attached to the jibboom and bowsprit cap. I got so wrapped up in the brasswork, that I forgot to take pictures of the flying jibboom irons – that connected double circle in the plan photo above. Basically, I just bent some brass strip around an 1/8” drill bit to get me the loops. Some tweaking with pliers, and the application of some 5-minute epoxy, was all that was required at that end. To affix the other end of the flying jibboom to the cap, I made a staple, drilled a couple of holes, applied some C/A glue and drove the staple home with a pair of pliers.
Here’s everything in place. The cap has not been glued in, so I can remove the jibboom, flying jibboom assembly to store it safely until I’m done rigging everything aft of the cap.

2026 07-03 USS Constitution Build 07 a.jpg

2026 07-03 USS Constitution Build 11.jpg

2026 07-03 USS Constitution Build 13.jpg

2026 07-03 USS Constitution Build 14.jpg

2026 07-03 USS Constitution Build 15.jpg
 
Thanks Jon,

What exactly is happening at the forward end of the bees in the first photo? I thought that was an eyebolt, but closer inspection suggests otherwise. Got a picture of the upper face of the bees?
 
That is a very difficult angle to see from the tourist point of view. The perfect angle would be looking down from the foremast fighting top. Some of these, you'll have to zoom in tight. So here is what I got:

Jon
IMG_0507.JPGIMG_0536.JPGIMG_5782.JPGsubscribe.jpg 2013 09Sept 25 - 130925-N-KM734-197.JPG2015 04April 27.jpg
 
So, not a pair of eyebolts after all.
Just a small section of chain? connecting the bobstays? At least now I know what the indentations at the forward end of the bees are for.

1783189813914.png
























Also interesting to note the different numbers of ropes passing through the fairleads in the 2nd and 3rd photos.
 
In regards to the dolphin striker, it seems that we have a number of holes to drill, and I see them in the photo of the actual one, but only the top holes are used. I wonder what the purpose of the other holes are. I am tempted to not even drill those bottom holes especially since the bottom part of the striker is so fragile.
1783191799145.png
 
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Every time I have that thought, and express it here, someone posts a photo showing exactly where that hole, or sheave, or eyebolt is being used. Better to have it and not need it, then need it and not have it. For what it's worth, if you used boxwood to make the striker, you wouldn't have concerns. It's pretty sturdy stuff.
 
This is in Jon's first set of photos, and all three of the dolphin striker's holes appear to be occupied.

Screenshot 2023-04-13 093755.png
 
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