Deck Doubling + Coal Bunker.
A few weeks ago I made up some material for the deck doubling, this is from Huon pine the width being exactly to scale with the thickness a little thicker than scale, this was following Ted Frosts description which says 7”x 1” boards were used.
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After machining to size I “weathered” the planking individually in the same way I did the deck planks in an attempt to have a more random effect.
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I decided to glue the Deck doubling together before gluing them to the deck, I did this so I could cut the holes for the Coal Bunker Rings later as there was a bit of fitting to do along with a recess in the deck planks to take the thickness of my Coal Bunker Rings, basically I wasn’t confidant I could do it all in one hit. To make sure I was gluing the doublers in the right spot I put some Tamiya tape on the deck and marked it then marked out the positions of things on a piece of waxed baking paper and then glued the doublers together on the waxed paper.
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After the glue mix had set a bit I trimmed of the excess the same way I did the deck.
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Then before completely drying I clamped them to conform to the deck shape and left it overnight.
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Next day I was pretty happy with how they looked and proceeded to tape the doublers down and start cutting a circle with my new circle cutter, with a modified cutting blade (area that I removed marked in Blue), this all went pretty smoothly taking my time to cut the holes.
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I set up a small Carbide burr in the Proxxon rotary tool held in the router jig and preceded to machine a recess in the deck to allow my Bunker Rings to sit flush with the Deck Doublers.
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Next step was to Chemically blacken the Coal Bunker Rings and Lids, I followed the instructions I had found and after de-canting a small amount into a cup then applied the chemical directly with a brush. This proved to be a slow process with extensive cleaning and repeated applications to achieve the desired colour. Once I had the colour I cleaned the chemical off with water and without disturbing the surface left it to dry in the sun once completely dry I sprayed some clear lacquer that is formulated for Brass and Copper to seal it up.
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One thing that was bothering me even although I had pushed ahead was that the doublers looked too big when sitting on the deck, eventually this got to me and I measured what the plan says and compared it to what I had made. There was a 2 mm difference in width at this point I decided it was best to go inside as I was feeling a bit unhappy with myself for not paying more attention to the plans instead of rigidly sticking to Ted’s description.
Seeing I only needed to remove 2 mm I decided to divide it by 4 and remove .5 mm from 4 planks and set about removing the outer planks which came away without damage this enabled me to trim down the 4 faces. Thankfully this made all the difference.
On the 2 removable Coal Bunker Lids I have added a small eyelet to attach a lanyard too, I did this because I could see myself easily loosing them at the pond.
On the Coal Bunker Rings and cap head screw I have engraved a line and painted it so I can easily tell if the removable deck section is locked in place.
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Thanks for the having a look, more to come.
Again I welcome constructive comments.
Cheers,
Stephen.