• Win a Free Custom Engraved Brass Coin!!!
    As a way to introduce our brass coins to the community, we will raffle off a free coin during the month of August. Follow link ABOVE for instructions for entering.

American Scout C-2 Cargo Ship by Sterling Models

By the time that these ships were built steam turbines paired with water tube boilers were mature technology and Marine Engineers had figured out how to capture and utilize waste heat. A major heat loss was the hot gas from combustion that escaped up the stack. These stacks were therefore lined with heat exchangers that used hot stack gas to heat boiler feed water and or combustion air. If fitted with an air heater there might be an opening somewhere to serve as an air inlet. In either case there wold be a lid at the top of the stack with a smaller diameter smoke pipe passing through.

Roger
The S.S Exxon Benicia had a regenerative heater exchanger. It transferred heat from boiler exhaust gas to incoming boiler combustion air. It did this using a cylindrical rotor formed from hundred of plates arranged in a radial direction. The rotor hot boiler gasses heating the plates on one half of the rotor, and a motor rotated the rotor such that the heated plated moved from the passage containing the uptake and boiler gases to the intake passage through which the combustion air flowed through. The combustion air picked up the heat from the plates. We had to clean the soot off plates every few months when the boiler was shut down by entering the combustion air passage through a hatch and using a water hose to wash them off. The water was diverted to drains so it didn't enter the boiler airbox below. Clever economizer unit!

1762706762053.png 1762706785872.png
 
Last edited:
The S.S Exxon Benicia had a regenerative heater exchanger. It transferred heat from boiler exhaust gas to incoming boiler combustion air. It did this using a cylindrical rotor formed from hundred of plates arranged in a radial direction. The rotor hot boiler gasses heating the plates on one half of the rotor, and a motor rotated the rotor such that the heated plated moved from the passage containing the uptake and boiler gases to the intake passage through which the combustion air flowed through. The combustion air picked up the heat from the plates. We had to clean the soot off plates every few months when the boiler was shut down by entering the combustion air passage through a hatch and using a water hose to wash them off. The water was diverted to drains so it didn't enter the boiler airbox below. Clever economizer unit!

View attachment 555825 View attachment 555826
And what would that look like on the top? Would there be dampers or hinged plates where the gasses would escape, or would there just be a large hole the size of the inner funnel?
 
The S.S Exxon Benicia had a regenerative heater exchanger. It transferred heat from boiler exhaust gas to incoming boiler combustion air. It did this using a cylindrical rotor formed from hundred of plates arranged in a radial direction. The rotor hot boiler gasses heating the plates on one half of the rotor, and a motor rotated the rotor such that the heated plated moved from the passage containing the uptake and boiler gases to the intake passage through which the combustion air flowed through. The combustion air picked up the heat from the plates. We had to clean the soot off plates every few months when the boiler was shut down by entering the combustion air passage through a hatch and using a water hose to wash them off. The water was diverted to drains so it didn't enter the boiler airbox below. Clever economizer unit!

View attachment 555825 View attachment 555826
Is this what it might look like from the top?
1762722301835.jpeg
 
@Vfordyce 's image is closest to what the top of the funnel would look like on a C-2. Designs vary. Intake air would enter louvered vents, typically on the rear or side of the funnel, away from the exhaust openings at the top so that exhaust gases would not re-enter the boiler intake. These vents also allow air to reach the intakes of the engine room air supply fans, which blow cool air into the engine room so Engineer's like me don't pass out from the heat. Without intake and exhaust fans, the engine room would go from 108-120 deg F up to steamy 130-140 deg F in a matter of minutes. Ask me how I know... :D On the C-2 model below, the exhaust flue protrudes a bit, but that also indicates the diameter of the flue on a C-2. The hole for the exhaust flue is not shown on this model. Mixing fresh water with exhaust gases which contain sulfur creates a weak surfuric acid would would eat the uptake (exhaust) tube in a short amount of time. So, expelling the gases without them contacting water and having that contact carbon steel is a must. When the boilers are not fired in port, a flue cap was placed over the exhaust flue outlet to prevent ingress of rain. Perhaps this cover is shown on the model below, closing off the flue.
1762736382247.png

Modern cruise ship funnels take air into louvered vents on the side, and exhaust gases exit out the end of one of the wings on top, preventing mixing.
1762736911929.png

1762737041705.png

However, this design can, like with circular exhaust tubes, still collect soot deposits and have hot spots which, when combined, cause funnel fires.
1762737221054.png
 
@Vfordyce 's image is closest to what the top of the funnel would look like on a C-2. Designs vary. Intake air would enter louvered vents, typically on the rear or side of the funnel, away from the exhaust openings at the top so that exhaust gases would not re-enter the boiler intake. These vents also allow air to reach the intakes of the engine room air supply fans, which blow cool air into the engine room so Engineer's like me don't pass out from the heat. Without intake and exhaust fans, the engine room would go from 108-120 deg F up to steamy 130-140 deg F in a matter of minutes. Ask me how I know... :D On the C-2 model below, the exhaust flue protrudes a bit, but that also indicates the diameter of the flue on a C-2. The hole for the exhaust flue is not shown on this model. Mixing fresh water with exhaust gases which contain sulfur creates a weak surfuric acid would would eat the uptake (exhaust) tube in a short amount of time. So, expelling the gases without them contacting water and having that contact carbon steel is a must. When the boilers are not fired in port, a flue cap was placed over the exhaust flue outlet to prevent ingress of rain. Perhaps this cover is shown on the model below, closing off the flue.
View attachment 555915

Modern cruise ship funnels take air into louvered vents on the side, and exhaust gases exit out the end of one of the wings on top, preventing mixing.
View attachment 555916

View attachment 555918

However, this design can, like with circular exhaust tubes, still collect soot deposits and have hot spots which, when combined, cause funnel fires.
View attachment 555919
Thanks for the clarification, Kurt!
 
Back
Top