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Cutty Sark, Vintage Billing Boats BB564, 1:75.

Part 48: Rigging Part 5. Mizzen Mast Standing Rigging.
A bit of a milestone today!

The Mizzen Mast: has five pairs of shrouds as on the Fore and Main, four backstay pairs and four stays. The order of rigging is the same as for the Fore and Main and the access to the lower deadeyes is good enough to use the setting jigs.

I didn’t need a DOM-CAD drawing, but I did one anyway (just because).

Mizzen DOMCAD.JPG
Mizzen Standing Rigging

Mizzen Lower Shrouds:
There are five pairs with a smaller diameter than on the Fore and Main, so I used 0.5mm rope with 0.35mm lanyards.

Note: because of the position of the mast and the break between the main rail and the Poop Deck, the lower deadeyes cannot be positioned so that the first shroud runs down the centre line of the mast. As a result, the first shroud is positioned behind the mast as can be seen in my photograph. Campbell, Longridge and Billing have the first shroud running down the centre line of the mast, as on the Fore and Main, which is wrong, and some modellers also miss this detail.

MIzzen shrouds and stays.JPG
Arrangement of the Mizzen Shrouds (note that the first shroud line is offset to the stern), Back Stays and Halliards

Mizzen Backstays:
There are four pairs to deal with. Two pairs of Topmast Backstays which are the same diameter as the shrouds (0.5mm, 0.35mm lanyards), a pair of Topgallant Backstays and a pair of Royal Backstays. The Topgallant and Royal Backstays are thinner wires but are both the same diameter, so I used 0.35mm rope with 0.25mm lanyards.

Mizzen Stays: The Mizzen Top stay is a single wire and uses the same diameter rope as on the shrouds (0.5mm). It is seized around the mast as on the main, runs through the grating and is set up on the mast band at the back of the Main.

Historical Note: When the ship was converted to a Barquentine, both the Top and Topmast stays were double wires which were set up on deck lugs under the Fife Rail in front of the Main Mast (in a similar fashion to the Main Stays). That was done so that stays did not interfere with the booms and gaffs and was not corrected until the ship was restored at Greenwich, so some plans are wrong (it almost caught me out as well until I read some history).

The Mizzen Topmast stay is a single wire and uses the same diameter rope as on the shrouds again (0.5mm). It is seized around the topmast and is set up to an eye on the back of the Main Top.

The Mizzen Topgallant stay is a thinner single wire (0.35mm) and comes down to the Main Top Cap, runs through a small roller and is set up on an eye at the back of the Main Top.

Finally, the Mizzen Royal Stay is a thin wire (0.2mm) that is set up to an eye on the back of the crosstrees on the Main.

Mizzen Stays 2.jpg
Arrangement of the Mizzen Stays at the Main Mast

Tensioning the Mizzen*:
Once I had the shrouds and stays in place, tensioning was as for the other masts, starting with the Lower Shrouds, the two pairs of Top Mast Backstays, the Mizzen Stay, the Topgallant Back Stay, the Topgallant Stay, the Royal Back Stay, and finally the Royal Stay. Surprisingly, of the three masts, the shortest one was the only one that gave me some trouble getting plumb and had a stubborn lean to Port! Fortunately, some judicious tightening of the Starboard Mizzen Topgallant and Royal Backstays sorted that out.

*The only comment here is to make sure that you firmly fix the lower deadeye strops into the poop deck margin - several of mine decided to let go when I was tensioning the ropes (they will not come out again!).

While I was finishing off the main standing rigging I reinstated the guys for the Jibboom.

1785524728399.png

1785524761811.png

1785524791323.png

1785524827805.png
All Masts Present and Correct!

Next up:

We are having some building work done on the house and then my wife and I will be heading off for our summer holidays to do some mountain hiking and climbing in the Austrian Alps, so work on the model will have to be paused until the Autumn!

I will try to keep things ticking-over if I can, but I have a busy August, so I doubt I will be able to do a lot. I will try to work on some plans for rigging the yards to the masts and the running rigging for the sails when I have a few minutes to spare. I also purchased some sails from HisModel which need the bolt ropes and cringles attaching, so I can make a start on doing those.

I think I’ll save the joy of tying the lower shroud ratlines until after my holidays!
 
Part 49: Ex-Summer Holiday (Slow) Restart – Some Missed Details:

After a long late summer break up in the Austrian mountains (very nice), I am now picking up where I left off after finishing the standing rigging. I still have a little bit of decorating/sorting out to do on the house after the building work, which is soaking up some of my spare time, but I can now start working on the model again.

1789584906202.png
At 3000m - halfway through a 9.5hr hike (I’m very tired!)

Back-2-it:
Unfortunately, I wasn’t able to do anything after the last post, so I am trying to remember what comes next. My intention was to start working on the jibs, but after looking at the model with fresh eyes, I spotted a couple of things (probably many more to come) that I had missed:

Mast jackstays: Because hoops are not used to secure the spencer and spanker sails to the masts, jackstay rods are fitted down the back of the main and mizzen masts. The luffs of the main spencer and spanker sails are lashed to the rods to secure them. The jackstays are fitted to the back of the masts in a similar manner to those on the yards using eyelets and are 1” in diameter (same as on the yards).
1789585040410.png
The mizzen jackstay rod

I used 0.5mm brass rod and made up some small eyelets for them. Fortunately, they weren’t too hard to fit at this stage, but it would have been a nightmare to do once the yards and running rigging were in place. I wasn’t sure whether to paint them white or leave them as “black” iron (the rods are painted white now), but I found an earlier photograph that showed the rods were left “iron black”, which I prefer because it gives some contrast against the mast otherwise, you would not know they were there.

1789585113294.png
Jackstay on the back of the main

Stove pipe/chimney:
There is a cook’s range at the rear of the forward deck house with a straight stove pipe coming through the roof just offset from the Gig. Surprisingly, Campbell missed this off his plans. I used 2.5mm brass tube, which looks about right in scale, made a small top and used a small eyelet for the base, which I then soldered together. There is also a small stove in the saloon of the poop deck house with a short chimney that comes out just forward on the port side of the skylight which I made up in a similar way. I blackened the pipes and fitted them.

1789585157163.png


1789585177538.png

Not much, but at least it gets the build underway again.

Next up: back to the rigging! Forward jibs and staysail.
 
Part 49: Ex-Summer Holiday (Slow) Restart – Some Missed Details:

After a long late summer break up in the Austrian mountains (very nice), I am now picking up where I left off after finishing the standing rigging. I still have a little bit of decorating/sorting out to do on the house after the building work, which is soaking up some of my spare time, but I can now start working on the model again.

View attachment 636989
At 3000m - halfway through a 9.5hr hike (I’m very tired!)

Back-2-it:
Unfortunately, I wasn’t able to do anything after the last post, so I am trying to remember what comes next. My intention was to start working on the jibs, but after looking at the model with fresh eyes, I spotted a couple of things (probably many more to come) that I had missed:

Mast jackstays: Because hoops are not used to secure the spencer and spanker sails to the masts, jackstay rods are fitted down the back of the main and mizzen masts. The luffs of the main spencer and spanker sails are lashed to the rods to secure them. The jackstays are fitted to the back of the masts in a similar manner to those on the yards using eyelets and are 1” in diameter (same as on the yards).
View attachment 636990
The mizzen jackstay rod

I used 0.5mm brass rod and made up some small eyelets for them. Fortunately, they weren’t too hard to fit at this stage, but it would have been a nightmare to do once the yards and running rigging were in place. I wasn’t sure whether to paint them white or leave them as “black” iron (the rods are painted white now), but I found an earlier photograph that showed the rods were left “iron black”, which I prefer because it gives some contrast against the mast otherwise, you would not know they were there.

View attachment 636991
Jackstay on the back of the main

Stove pipe/chimney:
There is a cook’s range at the rear of the forward deck house with a straight stove pipe coming through the roof just offset from the Gig. Surprisingly, Campbell missed this off his plans. I used 2.5mm brass tube, which looks about right in scale, made a small top and used a small eyelet for the base, which I then soldered together. There is also a small stove in the saloon of the poop deck house with a short chimney that comes out just forward on the port side of the skylight which I made up in a similar way. I blackened the pipes and fitted them.

View attachment 636992


View attachment 636996

Not much, but at least it gets the build underway again.

Next up: back to the rigging! Forward jibs and staysail.
A nice picture of you in the mountains, Dom. Good to see you back on the yard with some new additions.
Regards, Peter
 
Part 49: Ex-Summer Holiday (Slow) Restart – Some Missed Details:

After a long late summer break up in the Austrian mountains (very nice), I am now picking up where I left off after finishing the standing rigging. I still have a little bit of decorating/sorting out to do on the house after the building work, which is soaking up some of my spare time, but I can now start working on the model again.

View attachment 636989
At 3000m - halfway through a 9.5hr hike (I’m very tired!)

Back-2-it:
Unfortunately, I wasn’t able to do anything after the last post, so I am trying to remember what comes next. My intention was to start working on the jibs, but after looking at the model with fresh eyes, I spotted a couple of things (probably many more to come) that I had missed:

Mast jackstays: Because hoops are not used to secure the spencer and spanker sails to the masts, jackstay rods are fitted down the back of the main and mizzen masts. The luffs of the main spencer and spanker sails are lashed to the rods to secure them. The jackstays are fitted to the back of the masts in a similar manner to those on the yards using eyelets and are 1” in diameter (same as on the yards).
View attachment 636990
The mizzen jackstay rod

I used 0.5mm brass rod and made up some small eyelets for them. Fortunately, they weren’t too hard to fit at this stage, but it would have been a nightmare to do once the yards and running rigging were in place. I wasn’t sure whether to paint them white or leave them as “black” iron (the rods are painted white now), but I found an earlier photograph that showed the rods were left “iron black”, which I prefer because it gives some contrast against the mast otherwise, you would not know they were there.

View attachment 636991
Jackstay on the back of the main

Stove pipe/chimney:
There is a cook’s range at the rear of the forward deck house with a straight stove pipe coming through the roof just offset from the Gig. Surprisingly, Campbell missed this off his plans. I used 2.5mm brass tube, which looks about right in scale, made a small top and used a small eyelet for the base, which I then soldered together. There is also a small stove in the saloon of the poop deck house with a short chimney that comes out just forward on the port side of the skylight which I made up in a similar way. I blackened the pipes and fitted them.

View attachment 636992


View attachment 636996

Not much, but at least it gets the build underway again.

Next up: back to the rigging! Forward jibs and staysail.
Good morning Dom. Wow 9hrs in the mountains……must have felt really good when you got back to the hotel :cool: ROTF. Rigging a complex ship like the CS never seems to end. As Peter V says it’s all in the details and you are owning this. Cheers Grant
 
Good morning Dom. Wow 9hrs in the mountains……must have felt really good when you got back to the hotel :cool: ROTF. Rigging a complex ship like the CS never seems to end. As Peter V says it’s all in the details and you are owning this. Cheers Grant
Hi Grant,

That was just one days walk! We did another 12 like that over the holiday - I lost 3kg!

In my dreams, I was hoping to have the model fully rigged by the end of this year, but after looking at it with "fresh" eyes, all I can say is "not a snowballs chance in Hell!". According to the books, the ship had something like 22-25 miles of rigging all in, so I have to figure out where it all goes! At scale, that is going to be something like 400-450 metres of rope! Well, they didn't call them "extreme clippers" for nothing!

Dom
 
Last edited:
Part 50: Sorting Out the Sail Plan

Rather than launching into the sails and running rigging, I have been going through various references and pictures to decide how I am going to proceed. This is a critical decision point for how the model will turn out, so I want to take my time. Generally, I will follow Campbell’s sail and rigging plans as much as possible as these are probably the ones that are more “correct” for this model. Suffice to say that it is not practical for me to try and include “every” piece of rigging at this scale - enough, and no further!

Square Sails: there is plenty of information available about how yards and square sails are generally rigged on ships of this type and I am certainly not going to go into the detail here, it’s far too much! You can look at Zoly’s post on the SOS which gives a good sense about what running rigging is needed for each yard and sail Square-rigged sail parts and running rigging | Ships of Scale . Each sail was set by adjusting its shape using leech, bunt, slab and clew lines, so there is a lot of running rigging associated with each one - and there are a lot of sails to deal with on the Cutty Sark! It’s a case of being very methodical, checking which size of ropes and blocks are needed for each sail and where they are belayed - I may be some time!

Note 1: The heads of the square sails on the Cutty Sark were attached to the yard jackstay rods by short lengths of rope yarn called rovings. The sails were not continuously lashed around the mast as some models often have them. This was done on the ship so that the sail could be rapidly cut away from the yards in an emergency.
Note 2: Not all of the sails had reef bands, and I have not been able to find out which ones did, or if some of the lower sails had two reef bands. Again, Richard advised that this was a very variable thing and to go with Campbell’s plans which show the fore and main lower course, the mizzen crossjack and the upper topsails had single reefs.

Jibs: The problem I ran into here is that it is not clear which jibs were fitted to the Cutty Sark and their arrangement. Some information says she ran with two jibs (flying and jib) but other references and images show her with either two or three jibs and a fore topmast staysail. Many of the paintings of the Cutty Sark were by artists who had never seen the ship in full sail, and since many clippers sailed with three jibs and a fore stay sail, that is generally what they painted.

Jock Willis' Specification for the Sails on the Cutty Sark:
Sails.
1 Flying Jib, 3 Standing Jibs, 2 Fore Topmast Staysails, 2 Fore Sails, 2 Upper Fore Topsails, 2 Lower Topsails, 2 Top Gallant Sails, 1 Royal (Fore), 2 Main Sails, 1 Royal (Main), 2 Upper Main topsails, 2 Lower Main topsails, 2 Main Top Gallant sails, 1 Main Skysail, 1 Main Topmast Staysail, 1 Main Spencer, 1 Mizzen Cross Jack, 1 Mizzen Top Gallant Sail, 2 Upper Mizzen Topsails, 2 Lower Mizzen Topsails, 2 Spankers, 1 Mizzen Topmast Staysail, 1 Mizzen Top Gallant Staysail, 3 Topmast Studding Sails, 3 Top Gallant Studding Sails, 2 Lower Studding Sails, 2 Wind Sails, 1 Main Top Gallant Staysail, set of boat sails, spars and gear complete as specified. A Quarter Deck Awning to after hatch with stanchions complete with wire ridge rope, 2 setting pins, 6 palms assorted, 24 sail needles assorted, 6 sail hooks and 4 iron rubbers.

The initial specifications say something else, but the sail and rigging arrangement was changed (as for many ships under construction and fitting out) before she even left the yard, so they are not a reliable source of information. The rigging was certainly changed from Captain to Captain, and it would be expected that when the ship was on the tea runs, they would crowd-on as much sail as possible as needed. Sankey swears she only carried two jibs, based on his grandfather’s say The Ship Cutty Sark , but that was probably over a later period in the ship’s rich history.

I contacted Richard Dunn and he agreed that it was difficult to pin down any specific arrangement. He said that the rigging evolved constantly and was not a fixed thing and he has found at least three versions of the foremast stays, based off photos. The famous shot by Captain Woodget clearly shows her running with two jibs and a fore topmast staysail.

1790154114606.png
Taken by Captain Woodget while she was becalmed

Based on photos and other rigging plans, the ship probably sailed with a flying jib, a jib and a fore topmast staysail when she was on the wool runs (when Captain Woodget’s picture was taken). However, it has to be remembered, that in her full tea rig, she had taller masts and a longer jibboom, and other references state that she sailed with an inner and outer jib as well as the flying jib and topmast staysail. The only difference for the three-headsail arrangement was that the outer jib was not hoisted.

So, at this point, I am still dithering about which way to go! The set of sails I purchased from HisModel included a flying jib, inner and outer jibs and the fore staysail, so do I crowd-on the sails, or pare back? Decisions, decisions!

Staysails: Again, there are some differences from period to period, but in general, she carried a fore topmast staysail, a main royal staysail, a main topgallant staysail, a main topmast staysail, a mizzen topmast staysail, a mizzen topgallant staysail and a mizzen staysail.

Spencer sail: is a small quadrilateral shaped sail attached to a gaff on the rear of the main mast. There is no boom and the sail was set in a similar way to the head sails. The sail was attached to the jackstay rod on the back of the main mast with lashings. It was not clear in any references how the sail was attached to the gaff, but Richard sent me a picture that he had which clearly shows that rather than being lashed to the gaff (which would not be practical because of access), it was attached using hoops (I made up some blackened brass rings to do the job).

1790154246263.png
The spencer sail

Note:
Campbell’s plans show the mizzen topgallant staysail, the mizzen staysail and the spencer sail on the same sail plan, but in practice, the mizzen staysail and spencer would never be set at the same time.

The Spanker/Driver: this is a large quadrilateral sail that is attached to the mizzen mast jackstay rod in the same way as for the spencer. There is a metal rod that runs the length of the underside of the gaff which is fixed at both ends through which metal hanks attached to the head of the sail could run (there were other methods used during the ships time, but the rod is probably the easiest to use). The bottom of the sail was not lashed to the boom but was pulled taught using the outhaul.

Summing up: it is another situation for the model builder to decide, based on various records and images regarding which sail plan you go with, there is certainly prescedence for several arrangements - take your pick!

Here is a simplified view of the sail arrangement for the Cutty Sark (without any stunsails) that I think will be my choice and omitting the mizzen staysail (10).

1790154362745.png


No.Fore and Aft Sails Reefs
1Flying Jib
2Outer Jib
3Inner Jib
4Fore Topmast Staysail
5Main Royal Staysail
6Main Topgallant Staysail
7Main Topmast Staysail
8Mizzen Topgallant Staysail
9Mizzen Topmast Staysail
10Mizzen Staysail
11Main Spencer
12Spankerreefed
Foremast
13Fore Royal
14Fore Topgallant
15Fore Upper TopsailReefed
16Fore Lower Topsail
17Fore CourseReefed
Main Mast
18Main Skysail
19Main Royal
20Main Topgallant
21Main Upper TopsailReefed
22Main Lower Topsail
23Main CourseReefed
Mizzen Mast
24Mizzen Royal
25Mizzen Topgallant
26Mizzen Upper TopsailReefed
27Mizzen Lower Topsail
28CrossjackReefed



1790154424057.png
The Fore and Aft Sail Arrangement

I am not sure about the size of the mizzen topmast staysail, it looks on the small side, but I could not find an authentic scale size for it. The sail set that I purchased from HisModel included the four head sails, but there is no mizzen topgallant staysail (it was not always set), so I will make one to complete the set (I need to find some suitable cloth that matches the other sails, or order some from HisModel).

Next up: The lower ratlines, sheer poles and fairleads (so much fun!)
 
Part 50: Sorting Out the Sail Plan

Rather than launching into the sails and running rigging, I have been going through various references and pictures to decide how I am going to proceed. This is a critical decision point for how the model will turn out, so I want to take my time. Generally, I will follow Campbell’s sail and rigging plans as much as possible as these are probably the ones that are more “correct” for this model. Suffice to say that it is not practical for me to try and include “every” piece of rigging at this scale - enough, and no further!

Square Sails: there is plenty of information available about how yards and square sails are generally rigged on ships of this type and I am certainly not going to go into the detail here, it’s far too much! You can look at Zoly’s post on the SOS which gives a good sense about what running rigging is needed for each yard and sail Square-rigged sail parts and running rigging | Ships of Scale . Each sail was set by adjusting its shape using leech, bunt, slab and clew lines, so there is a lot of running rigging associated with each one - and there are a lot of sails to deal with on the Cutty Sark! It’s a case of being very methodical, checking which size of ropes and blocks are needed for each sail and where they are belayed - I may be some time!

Note 1: The heads of the square sails on the Cutty Sark were attached to the yard jackstay rods by short lengths of rope yarn called rovings. The sails were not continuously lashed around the mast as some models often have them. This was done on the ship so that the sail could be rapidly cut away from the yards in an emergency.
Note 2: Not all of the sails had reef bands, and I have not been able to find out which ones did, or if some of the lower sails had two reef bands. Again, Richard advised that this was a very variable thing and to go with Campbell’s plans which show the fore and main lower course, the mizzen crossjack and the upper topsails had single reefs.

Jibs: The problem I ran into here is that it is not clear which jibs were fitted to the Cutty Sark and their arrangement. Some information says she ran with two jibs (flying and jib) but other references and images show her with either two or three jibs and a fore topmast staysail. Many of the paintings of the Cutty Sark were by artists who had never seen the ship in full sail, and since many clippers sailed with three jibs and a fore stay sail, that is generally what they painted.

Jock Willis' Specification for the Sails on the Cutty Sark:
Sails.
1 Flying Jib, 3 Standing Jibs, 2 Fore Topmast Staysails, 2 Fore Sails, 2 Upper Fore Topsails, 2 Lower Topsails, 2 Top Gallant Sails, 1 Royal (Fore), 2 Main Sails, 1 Royal (Main), 2 Upper Main topsails, 2 Lower Main topsails, 2 Main Top Gallant sails, 1 Main Skysail, 1 Main Topmast Staysail, 1 Main Spencer, 1 Mizzen Cross Jack, 1 Mizzen Top Gallant Sail, 2 Upper Mizzen Topsails, 2 Lower Mizzen Topsails, 2 Spankers, 1 Mizzen Topmast Staysail, 1 Mizzen Top Gallant Staysail, 3 Topmast Studding Sails, 3 Top Gallant Studding Sails, 2 Lower Studding Sails, 2 Wind Sails, 1 Main Top Gallant Staysail, set of boat sails, spars and gear complete as specified. A Quarter Deck Awning to after hatch with stanchions complete with wire ridge rope, 2 setting pins, 6 palms assorted, 24 sail needles assorted, 6 sail hooks and 4 iron rubbers.

The initial specifications say something else, but the sail and rigging arrangement was changed (as for many ships under construction and fitting out) before she even left the yard, so they are not a reliable source of information. The rigging was certainly changed from Captain to Captain, and it would be expected that when the ship was on the tea runs, they would crowd-on as much sail as possible as needed. Sankey swears she only carried two jibs, based on his grandfather’s say The Ship Cutty Sark , but that was probably over a later period in the ship’s rich history.

I contacted Richard Dunn and he agreed that it was difficult to pin down any specific arrangement. He said that the rigging evolved constantly and was not a fixed thing and he has found at least three versions of the foremast stays, based off photos. The famous shot by Captain Woodget clearly shows her running with two jibs and a fore topmast staysail.

View attachment 638524
Taken by Captain Woodget while she was becalmed

Based on photos and other rigging plans, the ship probably sailed with a flying jib, a jib and a fore topmast staysail when she was on the wool runs (when Captain Woodget’s picture was taken). However, it has to be remembered, that in her full tea rig, she had taller masts and a longer jibboom, and other references state that she sailed with an inner and outer jib as well as the flying jib and topmast staysail. The only difference for the three-headsail arrangement was that the outer jib was not hoisted.

So, at this point, I am still dithering about which way to go! The set of sails I purchased from HisModel included a flying jib, inner and outer jibs and the fore staysail, so do I crowd-on the sails, or pare back? Decisions, decisions!

Staysails: Again, there are some differences from period to period, but in general, she carried a fore topmast staysail, a main royal staysail, a main topgallant staysail, a main topmast staysail, a mizzen topmast staysail, a mizzen topgallant staysail and a mizzen staysail.

Spencer sail: is a small quadrilateral shaped sail attached to a gaff on the rear of the main mast. There is no boom and the sail was set in a similar way to the head sails. The sail was attached to the jackstay rod on the back of the main mast with lashings. It was not clear in any references how the sail was attached to the gaff, but Richard sent me a picture that he had which clearly shows that rather than being lashed to the gaff (which would not be practical because of access), it was attached using hoops (I made up some blackened brass rings to do the job).

View attachment 638525
The spencer sail

Note:
Campbell’s plans show the mizzen topgallant staysail, the mizzen staysail and the spencer sail on the same sail plan, but in practice, the mizzen staysail and spencer would never be set at the same time.

The Spanker/Driver: this is a large quadrilateral sail that is attached to the mizzen mast jackstay rod in the same way as for the spencer. There is a metal rod that runs the length of the underside of the gaff which is fixed at both ends through which metal hanks attached to the head of the sail could run (there were other methods used during the ships time, but the rod is probably the easiest to use). The bottom of the sail was not lashed to the boom but was pulled taught using the outhaul.

Summing up: it is another situation for the model builder to decide, based on various records and images regarding which sail plan you go with, there is certainly prescedence for several arrangements - take your pick!

Here is a simplified view of the sail arrangement for the Cutty Sark (without any stunsails) that I think will be my choice and omitting the mizzen staysail (10).

View attachment 638526


No.Fore and Aft Sails Reefs
1Flying Jib
2Outer Jib
3Inner Jib
4Fore Topmast Staysail
5Main Royal Staysail
6Main Topgallant Staysail
7Main Topmast Staysail
8Mizzen Topgallant Staysail
9Mizzen Topmast Staysail
10Mizzen Staysail
11Main Spencer
12Spankerreefed
Foremast
13Fore Royal
14Fore Topgallant
15Fore Upper TopsailReefed
16Fore Lower Topsail
17Fore CourseReefed
Main Mast
18Main Skysail
19Main Royal
20Main Topgallant
21Main Upper TopsailReefed
22Main Lower Topsail
23Main CourseReefed
Mizzen Mast
24Mizzen Royal
25Mizzen Topgallant
26Mizzen Upper TopsailReefed
27Mizzen Lower Topsail
28CrossjackReefed



View attachment 638527
The Fore and Aft Sail Arrangement

I am not sure about the size of the mizzen topmast staysail, it looks on the small side, but I could not find an authentic scale size for it. The sail set that I purchased from HisModel included the four head sails, but there is no mizzen topgallant staysail (it was not always set), so I will make one to complete the set (I need to find some suitable cloth that matches the other sails, or order some from HisModel).

Next up: The lower ratlines, sheer poles and fairleads (so much fun!)
You made the right choice, Dom. Make a decent study of what you are intending to do with the rigging and the sails. But what a challenge to fit that amount of sails on your model. Working on different things from time to time keeps it fun.
Hopefully my chair is still in the front row, so I can follow it with great interest.
Regards, Peter
 
Part 51: Rigging Part 6. The Lower Ratlines, Sheer Poles and Fairleaders + Visit to the SS Great Britain

My wife and I were out and about visiting some friends and relatives in the southwest. While we were down there, we took the opportunity to visit the museum ship SS Great Britain in Bristol, which was very interesting, so I have posted a few pictures on the SOS here SS Great Britain.

I haven’t had much time to work on the ship over the last couple of weeks, but I have done some work on the lower shrouds and ratlines, so I thought I would just post current progress just to keep the log going. I have managed to finish the port side, so I have included a bit more detail in this part. I will work on the starboard side this coming week, but because it is just a “rinse and repeat”, I will just post a few pictures when that is done.

Lower ratlines: On each mast, the ratlines on the lower shrouds span the aft four shrouds with one link to the foremost shroud every fifth run. The rope used for the ratlines on the lower shrouds is slightly thicker than on the upper shrouds, but technically, at scale, the ratlines would be 0.1mm on the upper and 0.17mm on the lower (which is too small to be dealing with on the model and is almost invisible from any distance!). The smallest diameter of rope available from Ropes-of-Scale is 0.25mm, which is what I used on the upper shrouds, and stepping to 0.35mm would make them too thick, so I kept at 0.25mm for the lower ratlines as well - I doubt anyone will notice 0.08mm!

1791896888850.png
Lower shrouds and ratlines. Note the fairleads attached to each shroud.

A plain 1” iron sheer pole/spreader is attached to the bottom of the shrouds just above the deadeyes on the fore and main mast. On the mizzen, the pole has eyes welded to provide some additional belaying pin positions.

1791896923687.png
Mizzen sheer poles with belaying pins

I used some 0.5mm brass rod for the poles, and to make the belays on the mizzen, I soldered cut down 1mm copper eyelets onto the rod, which was not straight forward because the shrouds are not evenly spaced. There is also a short pole on the mizzen backstays that can be seen in the picture:

1791896961513.png
Mizzen Sheer Poles (one or two are a bit “iffy” , but they will do the job)

Note:
a lot of models use a wooden batten for the spreader rather than a rod, which is wrong.

The Fairleaders: The fairleaders are used to keep the ropes for the bunt, leech and clew lines for each of the sails against the shrouds. The cylindrical fairleads that can be seen in the image were made of lignum and were in 6” in diameter and 5” deep, shaped to sit against the shroud and were seized in place (just above the seizings on the shrouds). Note: Longridge used a wooden batten lashed to the inside of the shrouds for this, but I could not find any references or images to support this, only for the cylindrical ones (which are much neater anyway!).

Campbell’s plans show that the shroud fairleads had three holes for the ropes to run through to their belaying positions. Smaller single fairleads were also attached to some of the backstays. It is not clear from Campbell’s plans which backstays had fairleads attached, fortunately, I was able to make out the ones that did from my pictures.

1791897001746.png
Detail of the fairleads attached to the lower shrouds (Campbell)

The scale size for each fairlead is 2mm x 1.7m (which is tiny!), and I needed to make 52 (I also needed a few extras because they will be needed for some of the other running rigging). Obviously, no chance of drilling three small holes, but a larger 1mm one is sufficient because I will be using 0.25mm rope for the running rigging that uses them. I had a lot of problems making them all the same size, but the biggest issue was that they kept splitting and I was lucky to get one in five, so most were scrap. With many coins in the jar, I temporarily paused and eventually found some high-quality 2mm hardwood dowels which worked a lot better, however, suffice to say, I’m not doing that again anytime soon! To finish them, I swilled the blocks around in some gloss black paint and wrapped them with some turns of thread. I did not want to make them larger, which would have made them easier to do, because they would have been “out-of-scale” and look wrong. The smaller single fairleaders were just too small for me to make, so I used the same size on the shrouds and the backstays (which at this scale are indistinguishable at any distance). Attaching them to the shrouds was not such and easy task, and in the end, I used some CA gel to hold them in the correct position and then tied them with the thread.

1791897040489.png
Making the fairleads

1791897075140.png
Fore


1792238403130.jpeg
Main

1791897139307.png
Mizzen

Next up: Rinse and repeat for the starboard side

1791897375547.jpeg
 
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Part 51: Rigging Part 6. The Lower Ratlines, Sheer Poles and Fairleaders + Visit to the SS Great Britain

My wife and I were out and about visiting some friends and relatives in the southwest. While we were down there, we took the opportunity to visit the museum ship SS Great Britain in Bristol, which was very interesting, so I have posted a few pictures on the SOS here SS Great Britain.

I haven’t had much time to work on the ship over the last couple of weeks, but I have done some work on the lower shrouds and ratlines, so I thought I would just post current progress just to keep the log going. I have managed to finish the port side, so I have included a bit more detail in this part. I will work on the starboard side this coming week, but because it is just a “rinse and repeat”, I will just post a few pictures when that is done.

Lower ratlines: On each mast, the ratlines on the lower shrouds span the aft four shrouds with one link to the foremost shroud every fifth run. The rope used for the ratlines on the lower shrouds is slightly thicker than on the upper shrouds, but technically, at scale, the ratlines would be 0.1mm on the upper and 0.17mm on the lower (which is too small to be dealing with on the model and is almost invisible from any distance!). The smallest diameter of rope available from Ropes-of-Scale is 0.25mm, which is what I used on the upper shrouds, and stepping to 0.35mm would make them too thick, so I kept at 0.25mm for the lower ratlines as well - I doubt anyone will notice 0.08mm!

View attachment 643347
Lower shrouds and ratlines. Note the fairleads attached to each shroud.

A plain 1” iron sheer pole/spreader is attached to the bottom of the shrouds just above the deadeyes on the fore and main mast. On the mizzen, the pole has eyes welded to provide some additional belaying pin positions.

View attachment 643348
Mizzen sheer poles with belaying pins

I used some 0.5mm brass rod for the poles, and to make the belays on the mizzen, I soldered cut down 1mm copper eyelets onto the rod, which was not straight forward because the shrouds are not evenly spaced. There is also a short pole on the mizzen backstays that can be seen in the picture:

View attachment 643349
Mizzen Sheer Poles (one or two are a bit “iffy” , but they will do the job)

Note:
a lot of models use a wooden batten for the spreader rather than a rod, which is wrong.

The Fairleaders: The fairleaders are used to keep the ropes for the bunt, leech and clew lines for each of the sails against the shrouds. The cylindrical fairleads that can be seen in the image were made of lignum and were in 6” in diameter and 5” deep, shaped to sit against the shroud and were seized in place (just above the seizings on the shrouds). Note: Longridge used a wooden batten lashed to the inside of the shrouds for this, but I could not find any references or images to support this, only for the cylindrical ones (which are much neater anyway!).

Campbell’s plans show that the shroud fairleads had three holes for the ropes to run through to their belaying positions. Smaller single fairleads were also attached to some of the backstays. It is not clear from Campbell’s plans which stays backstays had fairleads attached, fortunately, I was able to make out the ones that did from my pictures.

View attachment 643350
Detail of the fairleads attached to the lower shrouds (Campbell)

The scale size for each fairlead is 2mm x 1.7m (which is tiny!), and I needed to make 52 (I also needed a few extras because they will be needed for some of the other running rigging). Obviously, no chance of drilling three small holes, but a larger 1mm one is sufficient because I will be using 0.25mm rope for the running rigging that uses them. I had a lot of problems making them all the same size, but the biggest issue was that they kept splitting and I was lucky to get one in five, so most were scrap. With many coins in the jar, I temporarily paused and eventually found some high-quality 2mm hardwood dowels which worked a lot better, however, suffice to say, I’m not doing that again anytime soon! To finish them, I swilled the blocks around in some gloss black paint and wrapped them with some turns of thread. I did not want to make them larger, which would have made them easier to do, because they would have been “out-of-scale” and look wrong. The smaller single fairleaders were just too small for me to make, so I used the same size on the shrouds and the backstays (which at this scale are indistinguishable at any distance). Attaching them to the shrouds was not such and easy task, and in the end, I used some CA gel to hold them in the correct position and then tied them with the thread.

View attachment 643351
Making the fairleads

View attachment 643352
Fore

View attachment 643355
Main

View attachment 643353
Mizzen

Next up: Rinse and repeat for the starboard side
That is looking very nice, Dom. And indeed, making those tiny rigging-parts is very ‘jar-full’ ……
Regards, Peter
 
Good morning Dom. 52 fair leads with 0.25 rope……enjoy ;). There is no doubt the end product with all the detail will be worth all the “jar” time. The sheer poles look superb on the ratlines. At this scale the “iffy” ones are not even noticeable :D. This is mighty fine work. Cheers Grant
 
Part 52: Rigging Part 7. Starboard Lower Ratlines.

1792400894532.jpeg
No more ratlines!

It is very pleasing to have tied the last ratline on this model! All three masts needed about 1000 knots and my eyes were suffering very badly from all the staring through magnifying lenses and CA vapour (nasty stuff!). With the tedious work done, I can move onto the fore and aft sails, but there is still a long way to go!

1792400779175.png

Next up: Before things get too cluttered, I will sort out the standing rigging for the spencer gaff.
 
Part 52: Rigging Part 7. Starboard Lower Ratlines.

View attachment 644562
No more ratlines!

It is very pleasing to have tied the last ratline on this model! All three masts needed about 1000 knots and my eyes were suffering very badly from all the staring through magnifying lenses and CA vapour (nasty stuff!). With the tedious work done, I can move onto the fore and aft sails, but there is still a long way to go!

View attachment 644561

Next up: Before things get too cluttered, I will sort out the standing rigging for the spencer gaff.
Great work with those tiny lines and knots, Dom.
Regards, Please
 
Part 53: Rigging Part 8. Rigging the Spencer Gaff and Sail

As an aside
, I am a scientist by profession, so I am going to write two scientific papers; The first will be “The Instantaneous Molecular Transportation of Small Wooden Blocks into the 9th Dimension” and the second will be “The Spontaneous Quantum Entanglement of Rope”!

Back to the ship:
Initially, I was only going to rig the spencer gaff, but after I started, it quickly became obvious that I also needed to fit the sail because of the limited access behind the main mast (and it will only get worse!). Unfortunately, there is no single (good) description regarding the rigging, so I have had to interpret what information that I have to come up with a plan.

Rigging the gaff: Most of the plans use “generic” rigging rather than that on the Cutty Sark. Longridge does not give a very good description, so I looked at Campbell’s plans and spotted some problems with how he has the rigging set (Billing’s plans are of no use at all!). Campbell’s plans may have been correct at some point in the ship’s history, but they do not correspond to how the ship is currently rigged. Looking at images of other models was also not very helpful, most only have some simplified standing rigging with no sails attached or are just wrong!

Richard Dunn sent me some very useful information, and by looking through my pictures and those that Kevin at KTL sent me (many thanks to both!), I was able to “sort-of” figure out how the gaff is currently rigged. It may not be 100% correct, but it will have to do considering I have no other information!

Note 1: The spencer gaff is attached to the main with a gooseneck fitting and is kept in place using a pair of vangs attached to eyes on the peak band on either side of the gaff.

Note 2: The rake of the spencer gaff is less acute than for the spanker to avoid interference with the mizzen top mast stay sail.

Note 3: To support the weight of the gaff, a chain sling is used which is lashed to the main mast just above the main top. The length of chain sling sets the position of the gaff so that it is effectively “fixed” at one angle.

Note 4: Campbell’s plans show separate ropes/wire for the peak out and downhauls, but you can see on the picture there is a single wire that passes through a sheave in the gaff and runs through a large block spliced to the chain sling on a pendant, and a roller under the gooseneck. The wire runs down the mast to the spider band and/or lower eye band.

Note 5: Campbell’s/Longridge’s plans do not show where the vang falls are belayed, and Longridge also says one end of the purchase is fixed to an eye on the deck. Looking through pictures, one end of the purchase may have been tied off to one of the rings on the stanchions (not sure) and the other end is belayed on the main rail by the aft boat skid support but may have been further aft nearer to the poop deck.

Note 6: There is a halyard attached to the end of the gaff which is for displaying ensign and signal flags. The falls can be belayed or tied to a convenient point.

1793218548351.png
The Spencer gaff and rigging

The spencer sail:
Again, there is not much information about how this was hoisted, so I have made an interpretation based on the picture and information that Richard Dunn sent to me.

I was in two minds about staining the sails or just leaving them white. After a lot of procrastination, I let my wife decide, so white they will stay! However, by the time I’m finished they will have had plenty of grubby hands on them, so they will probably be filthy and stained anyway!

1793218604494.png
The spencer sail

In practice, the spencer sail was not much used on the ship. The gaff was probably left lowered with no sail attached and the mizzen stay sail was set instead (the spencer and mizzen stay sail were never set at the same time).

Note 1:
The head of the sail is attached by hoops to the gaff, and the luff is lashed to the jackstay rod on the back of the main.

Note 2: The tack was probably belayed on the spider band or was attached to an eye ring on the base of the mast.

Note 3: There are no reefs on the spencer, to shorten sail, brails were used pull it into the mast. Two sets of brails can be seen in the image, but Campbell’s plans show three. The brails run around the leech, through brail rings, back to small blocks on either side of the mast and are then belayed on the spider band. Looking at mine and Kevin’s pictures, there are pairs of eyes where the small blocks would be tied, and I could only see the two sets which would be consistent with the photograph. The eyes are offset from the jackstay by about 10-15 degrees.

Note 4: I am not sure if there is a single sheet, or a pair attached to the clew. It is not clear where the sheets would have been tied off to pull the sail taught (guess work!). In practice the sheet would have been moved to the best position to trim the sail according to the wind direction.

Belaying pins: The belaying pins on the Cutty Sark were made of iron and were 21” long overall with a shank of 12”. Scale size is ~ 7.2mm. The model needs about 200+ pins and the kit came with 185 brass ones, but I had a few spares from other kits, so hopefully, I will have enough. To be in keeping with the ship, I blackened them with some brass black.

1793218769018.png
The iron pins used on the Cutty Sark

With the information that I gleaned from the various sources, I used DOMCAD to draw up a rigging plan for the spencer gaff and sail. I estimated the position of the brail blocks from the photographs:

1793218806567.png
Spencer gaff and sail rig for the model

I sewed a 0.35mm bolt rope around the sail perimeter, looping the rope in the corners to form the clew/tack cringles and made two cringles at the leech for the brail ropes to pass through. That was quite time consuming, yet another of those jobs that you must take a break from every few minutes!

1793218845451.png
Attaching the bolt rope

The chain for the chain sling is quite light weight, so I used the finest 1mm chain that had which just needed blackening. It is attached with an eye splice on the top mast, and I adjusted the chain length to the peak band to give the correct angle on the gaff. There is a pendant block spliced to the chain sling near the top and I used a 1mm eye to act as the roller guide for the peak halyard.

For hanging the sail on the gaff, I used the 3mm hoops (10x) that I had made from 0.5mm blackened brass wire and spaced them along the head of the sail. I decided the best place for the tack was to tie it to an eye on the lower mast band. I will attach the luff to the jackstay with some short loops of thread rather than a continuous hitch, but I will do that later in case I need to take the sail down again.

To brail up or not to brail up, that is the question:

When in use, the spencer would never be at midships. The gaff would be trimmed to the lee side of the weather using the vangs and the sail set in much the same way as the jibs using the sheet(s). Further, you can see in the image that the foot of the sail is level with the deck house and so it would be snagged on the small boats and the mizzen stay.

The foot of the sail I have is higher and is (just) above the boats, so it can be set at midships, but the issue then is to find a place to belay the sheets. I tried to belay the ropes as far back on the main rail as I could, but they snagged on the boats (and would have blocked access to the steps in that position). They needed to go further aft and/or higher up to avoid that. Richard thought that they may have been belayed on the mizzen fife rail or possibly tied to the handrail, but again that would have caused access issues. I tried a few positions, and the only other place was on the mizzen sheer pole, however, I doubt they would have done that because the pins would be needed for the mizzen sails.

1793218302977.jpeg
Spencer gaff/sail at midships with the sheets belayed at the mizzen sheer pole

The only argument for setting the sail at midships is for display purposes when all the mast are squared. Brailing the sail to the mast would be more accurate, and it would remove the issue of where to tie off the sheets, so that was the decision I made in the end. Of course, if the sails and yards on the model are being trimmed for sailing with a wind other than from astern, then the problem goes away!

1793219054214.png
Brailed up sail (much better!)

The ends of the ropes need to be tidied up onto the belays, but I am happy with the way it looks (not too far away from the photograph). I will add the rope for the flag halyard later, leaving it off gives me better access for when I put the yards and lower sails on. The ropes for the flag halyard can be belayed or tied off at a convenient spot.

I am not going to attempt to make hanks from the loose ends of the ropes that I am using to rig; it is just too difficult at this scale. I tried doing it on another 1:75 model and it was just impossible because of the tiny belaying pins and limited access, so I will tie/belay the ends to their positions, and l will make some “faux” hanks to hang on the pins later.

It took me a bit longer than I had thought it would take to do the gaff and sail, mainly because of the lack of information about the rigging, but in the end I think it is “about right” for the model.

Next up: I will start work on the head sails.
 
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