Hello Dear Friends
Today I want to change tack completely and share the making of a simple, little thing with you. The plans called for a knecht (knightshead) to be fitted with a clamp on either side. (see pic below):
Try as I might, I could not get this to work. I suppose with a milling machine or a miniature chisel set it would have been easier, but seeing that I don't possess any of the two, I had to resort to a sharpened small screwdriver and my X-Acto. Attempt after attempt followed - all with the same result - the walnut wood would simply crack along the grain. Eventually, after I don't know how many attempts, I contacted Hans and asked him if two eyebolts would work. He said I could do it, but also hinted that it was supposed to be a clamp. in a classic example of "read between the lines".
Eventually I found a piece of scrap pear wood (still from the Leudo) that was more or less the same size as the required part. With the much denser grain of the pear wood, I could finally get my X-Acto to cut instead of split and finally I had managed to cut some sort of groove of which I was mighty proud. But now the next challenge presented itself - making the actual clamps. This turned out to be an even bigger disaster than making the groove. Again, I scrounged the parts bin and found two deck cleats - I have no idea even to which model they once belonged - maybe the Leudo as well. And would you believe it - they fitted.
Deck cleats posing as clamps.
Then it was time for the laborious process of preparing the assembly for fitment. After the cleats had been glued into the groove, it was time again to prepare my special concoction.
Pour white PVA into a plastic container.
Add hot water and stir until there are no more or as few as possible lumps of glue.
Immerse the part into the mixture and allow the diluted PVA mixture to flow thoroughly into any nooks and crannies.
Part removed from its glue bath and left to dry. By the way, the brass pin that you see on the pictures is the same method I use to mount every single deck fitting.
When the glue had dried completely, the part was sanded a final time and received one coat of shellac after which it was installed on the ship.
And there we go - a cleated and clamped knighthead which just shows - if you ain't strong, you have to be resourceful.
@Pathfinder65 Jan, the next picture I include just for you because I think it may be helpful in your build. It shows the exact groove required for the bowsprit to lie at its perfect angle.
Note that it does require you to file part of the stem away as well.
Thank you all for watching and following along as I slowly make progress on the journey. Next step would now be two more belaying racks behind the front canopy and then on to the scratch-build of the windlass.