It took surprisingly little time to shape the four square sail yards this morning. I used only sandpaper since I felt too lazy to fetch the disc sander or drill from the storeroom where I’d packed them away. It wasn’t so much the effort of getting them out but the clearing away and cleaning up after mechanical sanding. As it was, I was able to drop most of the dust straight into the bin and tread the rest into the carpet.
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First layer of shellac applied. I’m toying with the idea of painting the yardarms black but since I didn’t bother painting the ends of the booms, it might look odd.
You might wonder how those pliers are holding the yards like that?
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I followed this instruction. It seemed like a good idea to pin [and glue] the yards to the mast to make rigging them easier.
I tested a piece of spare 3mm dowel with a 0.7mm hole and it seemed pretty easy to do the drilling. In fact on two out of four yards I went all the way through but that won’t matter as the parrel beads will hide the end of the pin, I thought. Then it occurred to me that a through hole weakened the dowel much more than a blind one. Oops!
The spare dowel I used for a test piece broke at the hole with a very light loading. That pin will be at the point of maximum stress when I tighten up the braces etc. if I break a yard, I can easily make another but if I break the topgallant mast by drilling into that slender spar to take the pins I’ve just glued into the yards, the amount of do-over required will far exceed my desire to do-it and the model will be a write off. That would be unfortunate at this late stage.
Maybe I’ll only drill the mainmast where it’s good and thick.
What do you think?