HMS Sovereign of the Seas - Bashing DeAgostini Beyond Believable Boundaries

Kurt,
Buried your in-box with likes! really great work. I like how you scraped the decks, your adding lots of excellent details - Glad that I caught up,

Cheers,
 
Thanks everyone! The Sovereign will be packed with as many small add-ons as can be made. All the added features are made with basic techniques, but the quantity of these adds up and makes the model look complex and realistic. Paul added zillions of dots to create the bolts and trenails on his Wasa, and the final result is fantastic. As a form of training, the Sovereign will have all visible decks filled with details as much as possible. It will a very long time, but it will look like a real ship if you view the insides really close. What I wish I could do is make convincing human figures for the decks. I would be willing to buy lots of painted figures from somebody if I find enough 20mm sailors.
 
I found that darkening all sides of the thin plank strips with black Sharpie marker causes the ink to bleed into the ends of the plank, and the lines to be too dark and coarse. That was noticeable on my last ship. To reduce that effect, four things were changed. The marker used was switched from black to brown, only one long edge was darkened, the ends were not darkened, and the deck was scraped smooth with a razor scraper. This deck may not be as smooth as decks to follow, because of access limitations, but it's smoother than leaving it unscraped like on my last model. The port side looks a little lighter in color, but I hope it will age and darken to match the rest of the deck.

The deck planking for the lower gun deck is finished, except for the waterway strip on the port side, which I need to get more 1.5 x 1.5 mm strip to complete. Did ships this early have a spirketting plank above the waterway?

The deck was coated with Krylon Satin spray lacquer. It adds a small amount of shine without making the wood look like it was dipped in glass, which looks terrible in my opinion.

CRAP. I forgot to do the midplank trenails again. :rolleyes:
I'll get them later.
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Nice deck planking seams following the scraping. Sharp razors remove the whiskers so when I ordered more I got 100 so that I can change them often. Your work is progressing well. Rich (PT-2)
 
More planning for scratch-made parts. Using Amati ladder parts, experimentation was done making "S" shaped ladders. Two strings (rails) are needed to allow the treads to form a shallow "S" curve, and these would be trimmed by sanding to follow the edges of the treads. Treads (steps) would be added between the treads that the Amati ladders already have slots for, doubling the amount of steps for these 12mm wide ladders. Also, paper patterns for upper and lower deck knees were made for the lower gun deck. I have some strips of 3mm basswood that will be cut into knees and stained. Before any of these parts are made and installed, the cannons must be installed or there will be no room to work.

357 Experimenting Making S-Shaped Ladders With Amati Parts.jpg

358 Making Paper Patterns for Deck Knees.jpg
 
Here are the rough sawn upper and lower knees for the lower gun deck. They need to be sanded and stained. The upper knees were cut individually from a flat stick of basswood since there are only twelve of them. A stick of pine was routered out in the shape of the upper knee, then slices were made using the Delta 890 bandsaw, which has proven to be very precise at cutting small parts. Once sanded, the fuzzy edges will be very sharp.

PS: If anyone has a cheap spare laser cutter they to give away, I'll take it! :D It'll save me lots of this sort of repetition...

359 Sawn Upper and Lower Deck Knees.jpg
 
Nice deck planking seams following the scraping. Sharp razors remove the whiskers so when I ordered more I got 100 so that I can change them often. Your work is progressing well. Rich (PT-2)
The straight edge on a piece of glass also works well as a scraper.

Glass.jpg
 
I ordered some etched 1.5mm eyebolts from Radimir at HiS (Historic Ships) in Czech Rebublic and are waiting for them so the cannons breach ropes can be made. So, in the meantime, columns or pillars were fabricated for the lower gun deck. Since shipping Caldercraft column parts from UK is so expensive, they were made from scratch. I took a trick from Shelk, who made the finest weathered Santisima Trinidad I have ever seen, and created a cutter from a razor blade in mere minutes using the cutting wheel on the Dremel tool. To keep the spinning piece firm while shaping, sections of 3/16" hardwood dowel were cut on the bandsaw and placed in the chuck of the tabletop drill press. The drill press was set to maximum speed. The razor blade cutter was clamped in a machine vise and pressed carefully into the side of the spinning dowel. Sometimes, as the part diameter approached 3mm at the top end, the piece simply broke off. But, the part is still usable. Each pillar was also spun in a hand drill while pinching a green Scotchbrite scrubbing pad around the spinning part, polishing the wood. Then they were all stained with dark walnut Danish Oil.

The whole process took only a couple hours, faster than I thought. Also, the pillars cost mere pennies. Later, each pillar will be cut to length and installed as the beams above the lower gun deck are fitted.

361 Use Drill as a Lathe.jpg

362 Razor Blade Cutter.jpg

364 Cutting Pillar.jpg

365 Cut Pillars.jpg

366 Stained Pillars.jpg
 
I ordered some etched 1.5mm eyebolts from Radimir at HiS (Historic Ships) in Czech Rebublic and are waiting for them so the cannons breach ropes can be made. So, in the meantime, columns or pillars were fabricated for the lower gun deck. Since shipping Caldercraft column parts from UK is so expensive, they were made from scratch. I took a trick from Shelk, who made the finest weathered Santisima Trinidad I have ever seen, and created a cutter from a razor blade in mere minutes using the cutting wheel on the Dremel tool. To keep the spinning piece firm while shaping, sections of 3/16" hardwood dowel were cut on the bandsaw and placed in the chuck of the tabletop drill press. The drill press was set to maximum speed. The razor blade cutter was clamped in a machine vise and pressed carefully into the side of the spinning dowel. Sometimes, as the part diameter approached 3mm at the top end, the piece simply broke off. But, the part is still usable. Each pillar was also spun in a hand drill while pinching a green Scotchbrite scrubbing pad around the spinning part, polishing the wood. Then they were all stained with dark walnut Danish Oil.

The whole process took only a couple hours, faster than I thought. Also, the pillars cost mere pennies. Later, each pillar will be cut to length and installed as the beams above the lower gun deck are fitted.

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Very, very well done all due to your shaping of the razor to the cutting profile. That is a skill within itself!!! Rich (PT-2)
 
This should have been done much earlier in the build, but it's not too late. The electronic board that feeds three 3V LED circuits has to be installed. Since all the lower hold and orlop deck was sealed off, it was time for surgery! A large hole for accepting and mounting the board was crudely drilled into the bottom of the ship. It has a plug for plugging in the transformer, which coverts 60 hz AC to 3V DC. Three circuits made up of 6 wires were fed up through a hole in the lower gun deck where the capstan will be. With some careful scratch building. the capstan shaft will be made hollow, possibly using thin metal tubing painted to look like wood, and one set of wires will pass up through it and emerge just below the deck above, joining wiring that will be embedded in the beams above for overhead lanterns. The remaining four wires will continue up to the middle gun deck, where two will power overhead lanterns, and two others will pass aft and forward to power lights in the stern and fore castles. Each circuit will have six 3V LED's powered by it. a resistor still need to be placed in each of the circuits. The electronic board will be epoxied into the hull just below flush with the hull planking, and covered with the second layer of planking, leaving a hole for the plug open.

The plan is to solder one resistor to each positive wire, the solder each of the six wires to very thin, long wires. The black connectors you see, plus their resistors, will be stuffed back down the capstan hole down into orlop deck below. This leaves the sic very thin wired to be routed up and branching to all the LED's on all decks.

When you forget to build a feature into the model, and it gets covered up like this circuit did, you have to get very clever to get it installed without destroying the work you've done so far. I've always been good at Jerry rigging my way out of trouble. (Must be the German in me, or actually Austrian!) Either way, I can fix this.

367 Prepare 3V LED Control Board.jpg

368 Pass Wires Through Capstan Hole.jpg

The board will be epoxied in this position. The white On/Off switch will have a metal tab attached to it that will protrude through the bottom of the hull, even though it may never be used because power to the transformer will be controlled independently.
369 Board to be Mounted Here.jpg
 
To keep the spinning piece firm while shaping, sections of 3/16" hardwood dowel were cut on the bandsaw and placed in the chuck of the tabletop drill press. The drill press was set to maximum speed. The razor blade cutter was clamped in a machine vise and pressed carefully into the side of the spinning dowel. Sometimes, as the part diameter approached 3mm at the top end, the piece simply broke off. But, the part is still usable.
an interesting way to turn the wood. Given that I know you have a lathe, may I ask why the drill press was chosen as apposite to a lathe? Is there any specific reason?
 
@Jimsky I think, because I would do the same, more control. You can drag the clamp over the table of the drill stand
 
@Jimsky I think, because I would do the same, more control. You can drag the clamp over the table of the drill stand
Hmm....more control? The cutter should go slightly above the centerline of the wood. If the 'tool' is not firm against the wood piece, you risk getting hurt, IMHO. Horizontally you have more control, don't you think?
 
Yes you have to be in control and be careful. Looking out what Kurt would say.
Before Kurt will elaborate... Here are the few basics
  • The Tool Should Always Contact the Tool Rest
When turning, the gouge, chisel, or scraper being used should always remain in contact with the tool rest. There is no such thing as safe "free-handing" on a lathe. Ideally, the tool rest should be about a quarter-inch away from the wood, and the cutting tool needs to be in contact with the tool rest before it comes into contact with the wood.
Additionally, there should be a limited distance between the point where the tool comes into contact with the tool rest and where it contacts the wood. The greater the distance between the two points of contact, the less support that is provided to the tool.
  • Hand Positioning
One key to safe woodturning is to keep your hands in safe positions that will control the tool, but keep the fingers clear of the action.
  • Use the Bevel
One key to safe woodturning is to remember to always keep the bevel behind the sharpened edge of the tool resting on the wood. Following this rule will help keep the tool from taking too much off at one time, or worse, grabbing the wood and perhaps ripping the tool out of the woodturner's hands.
  • Cutters Lead and Scrapers Trail
When working with gouges, chisels, parting tools, and other cutters, the rear hand (the one on the handle) should always be lower than the forehand (on the tool rest). This will keep the tool in a leading position, where the wood will be turning into the cutting edge of the tool. However, a scraper should be used in exactly the opposite manner. A scraper doesn't cut like a chisel but works more like a butter knife. As such, the rear hand should be higher than the forehand, which will allow the cutting edge of the scraper to be beneath the tool rest, and be in a trailing position to scrape the wood.
 
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