Well after being shamed by my first attempt, haha, I took inspiration from
@Olivers Historic Shipyard jig and rebuilt mine. It's nearly done.
After a good amount of searching I found all the materials necessary. It breaks down to:
- 1/4" and 1/2" plywood 48" long.
- CNC aluminum rails and machining screws.
10pcs 48inch T Slot 2020 Aluminum Extrusion European Standard Anodized Linear Rail for 3D Printer Parts and CNC DIY 1220mm Silver(48inch)
https://www.amazon.com/dp/B08KQCHTZL/ref=cm_sw_r_apan_i_81H7F8XRH09SA4R7XMXV
4pcs 400mm T Slot 2020 Aluminum Extrusion European Standard Anodized Linear Rail for 3D Printer Parts and CNC DIY Silver(15.75inch)
https://www.amazon.com/dp/B0874387ZB/ref=cm_sw_r_apan_i_GXF7779M0G6AJ8SY530M?_encoding=UTF8&psc=1
- 5/16" threaded rods with locking washer, washer, and bolt.
Building jig from bottom up. Framing the aluminum rails, because of the sizes I choose I didn't need to cut them.
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Matched the plywood to nearly the exact size of the aluminum frame.
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Marked the center of the rails for the machining screws, drilled the holes and attached the 1/2" plywood to the frame.
View attachment 310746
Found the center of the boards, marked them, and used that as a guide to attach Plate 3 as the template.
View attachment 310747
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Cut it out, cleaned it up, lined up the bottom and top boards, and drilled the holes for the rods in order for to make sure they aligned perfectly.
View attachment 310749
Installed 5 rods in each side. Aligning them at 75VIIar - 56VIIar - 36Mar - 16IIIav - 1VIar
Used bolts, locking washer and washers on each to keep them firmly in place and perfectly aligned.
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It's not complete yet but close.
View attachment 310751
Still working on how to determine the height of the top board. I tried using the Schematic Elevation plan, but couldn't figure out which line it's supposed to be.
View attachment 310752
Next is to transfer the frame locations to the top board, and install the pieces that will hold keel the height is finalized.