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Once again, it turns out that individual perception of an issue depends most on individual characteristics and needs. So perhaps it is worth trying to clarify my individual imperatives and, at the same time, my views on some aspects touched, if only for comparison.
It so happens that even today's engineering capabilities still do not allow for the production of objects that perfectly match the so-called nominal dimensions of a design. It is clear that there will always be some dimensional deviations (taken into account in today's practice through conscious tolerance of dimensions), just as it is obvious that this phenomenon also occurred in the past, and to an even greater extent, so searching for and confirming this circumstance through dedicated research would be an obvious waste of time, all the more so in the light of the preserved accounts that describe it directly. The point is something else, namely, in short, to find the design intentions, or more precisely, to find the specific methods that the designers of the time employed to realise their intentions (indeed, more or less successfully). From this point of view, the example of carpenters being unable to find timber of the right shape or size during construction is actually a quite separate issue, one of a manufacturing nature, as opposed to strictly design-related.
In none of the numerous works on ship architecture from the 16th, 17th and 18th centuries have I ever come across a method or advice that would be in any way similar to this: ‘take a piece of wood and carve it until satisfied, then take the lines from this carved piece for the ship you intend to build’. On the contrary, the design methods described are always geometric in nature, not woodworking-related. It is worth to remember that only graphic methods made it possible to perform even the most elementary hydrostatic calculations, which became common, if not mandatory, in professional design from around the mid-18th century onwards. If the calculations proved unfavourable, the graphic design was modified still on paper, but how could wooden half-models be modified, carving new variants until the desired result was achieved?
Therefore, personally, generally speaking, I see the use of half-models in the ship design process more as an aid than as the (most important) basis for obtaining hull shapes, at least in the context of fully professional design centres (just as today, 3D models of designed objects are made as an aid to verify certain features or simply to facilitate certain design processes). Furthermore, I see no reason to view 19th-century American practices as in any way less advanced than those of other centres of this kind, maybe except in the case of semi-professional shipyards and/or less demanding projects, for which it was not worth engaging fully professional, advanced design procedures.
The analysis of old designs preserved in graphic form actually never involves drawing a single line or, even less so, a larger set of lines that immediately fit together. On the contrary, it is almost always a ‘never-ending’ attempt to find a complete and coherent geometric structure, usually quite complex due to complicated shapes, and involving the process of repeatedly drawing the same lines, only in a different way, counted in tens, and in extreme cases hundreds of times per line. In such an analytical process, an effective tool such as CAD software (and not all of them are suitable indeed) is crucial, and in fact it is an absolute
sine qua non. Unfortunately, a simple ‘hammer’ is definitely not enough for these specific applications.
Similarly, I am also not sure whether the tempting recipe for ‘quick’ line drawing is always effective in the long run, because in practice it turns out that model makers have notorious problems with sloppy plans, which they quite often complain about, and these are usually the results of manual drafting and in a hurry. As a result, they are faced with a need of correcting these errors in a woodworking way, often quite troublesome and time-consuming, and not always yielding satisfactory outcome, which calls into question the apparent economy applied at the stage of drafting the modelling documentation. They may simply give up on these corrections, but are left with quite noticeable, sloppy shapes of their model hulls, or they correct them at the woodworking stage of model construction, aiming at least to achieve fairness, but such operations are inevitably carried out at the expense of shape consistency, i.e. the final shape of the model hull drifts towards a more or less ‘random’ entity. While indeed this is probably not something that keeps too many hobbyists awake at night, but it is at least worth being aware of such consequences, if it matters to anyone

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