Too keep the deck thin and close to scale, 3mmx3mm beams will be layered on the bottom of a false deck made from 3-ply, 1mm thick smooth plywood. The false deck will have tanganyika planks on the top surface, for the middle deck above.
1) If I assemble the beam knees and ends of the beams to the bulwarks, using McKay's book as a guide for placement (the only source I have), then the 1mm plywood false deck could be glued on top of this structure of beams, knees and columns in a series of pieces, divided left and right, and from bow to stern. Lastly, the middle gun deck planking can be glued to the false deck. Hopefully the false deck will be in contact with most if not all of the supporting structure without too many gaps. I will be have to be careful not to apply too much pressure on the plywood or risk collapsing the beam structure. One idea is to use a combination of CA and PVA glue. With most of the beams coated with wet PVA glue, several spots will be left bare. CA glue will be applied to these spots, and the plywood held there until it takes hold. This will hold the plywood tight to the support structure until the PVA dries. Or thin pins could be used at various angles to hold the deck ply to the structure. However, pushing pins in may collapse the delicate support structure. Uwe is using this method in his build.
2) Another approach, which takes a lot more careful measurement and fitting, is to attach deck support knees to the bulwarks, place support columns on the gun deck, then glue the beams to the underside of the false deck overhead instead of attaching them at the bulwarks to the knees and to the tops of the columns. The beams would have to be carefully plotted so they do non interfere with the knees, and the joints of the plywood deck pieces will have to be carefully fitted so the beams line up on the underside and there are no wide gaps. Seams would be position over beams to hide them from view underneath, so some beams would support the cut edges of the plywood above them. This method ensures a good bond of the beams to the false deck above.
In both methods, care must be taken to preserve the curvature of the deck in both camber and sheer, not an easy task using method 2). Another thing to watch is the height of the columns, to that the deck overhead contacts the top of each column as evenly as possible. Whatever I do, I want avoid that sickening *CRUNCH* of collapsing deck structure.
Wasa example, upper gun deck. Note the hanging knees connecting beams to inner side planking, heavy overhead beams and thinner ledges in between the knees, parallel to them. Carlings are the thin, wide boards running across the tops of the beams in perpendicular.
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Wasa example, lower gun deck. I can see only one lodging knee, oriented in the horizontal plane, between the beam and the interior planking. It is visible to the right of the closest fluorescent lamp on the right.
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