I decided to work on the stand for this model next. I based this design on Olha's design for the stand for her Carrack.
I don't have access to a jig saw, so I joined a woodworking friend at a local tool show, showed up with my piece of walnut with the shape drawn on, and conned one of the demonstrators to rough it out for me. The result was better than I'd have been able to do, took less time and made for an interesting show. The result:
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I used a contour gauge to measure the hull contour amidships. I purposely left added height of this piece at the bottom because I couldn't yet determine the exact height.
I would have liked the longitudinal piece of the stand to be longer and wider, but I instead used some walnut I had on hand from different project (if I ever decide to build that carriage clock I designed, I'll have to find another piece). I got brass pedestals to use for the base, and the height of them (45mm) plus the longitudinal piece of walnut would determine the height of the stand:
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This would help determine how much to cut off the bottom of the crosspiece.
After routing the edges with a 1/4" round bit, the pieces start to look a bit better:
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I also realized that while I had a decent contour for the bottom of the hull, I really had no reference to vertical. That is, while I centered the contour as best I could, the keel would determine the actual location side-to-side, and that in fact could rotate the whole model. So I balanced the ship model on the crosspiece (yeah, my whole almost-complete model on a 3/4" wide piece - nerves
), and measured the angle of the mainmast, which should be 90 degrees. Turned out, surprisingly, that it was very close: 89.6 degrees (per digital device). Even though this is very close, it still meant it was off by 1mm across the 6" width. I did my best measurements of the amount to trim off the bottom of the crosspiece, and marked it, at the required angle, with tape to help make an accurate cut:
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I then notched both pieces for a secure connection using a table saw:
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I actually mis-measured the bottom notch on the crosspiece, so it ended up off-center. That turned out to be a good thing, because when then re-checking everything I realized that simply centering the crosspiece and the pedestals was no guarantee that the line between them would be exactly straight and properly fit the keel.
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Placing and centering the pedestals brought this to light:
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I therefore widened the slot in the crosspiece so as to allow it to move far enough to be centered. Using a piece of 6mm walnut from the kit sheet containing the keel, I used it to find the correct location to have everything in line:
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Sorry if tilting your head to look at this hurts; it did hurt my neck, but takes up less space this way.
Using this position, I then glued the crosspiece in place, adding weights to hold everything tight:
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You'll notice that sanding had been done at this point.
After the glue dried, I filled the gaps and placed two screws to hold the assembly better together:
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After two coats of Minwax Rub-On Poly, we have the completed stand:
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I added felt to cover the bottom, as well as the curved portion contacting the hull. The final result, with the ship model in place, looks like this:
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So, that will work for me. The stand couldn't have been that much longer, holds the model securely but is easily removed, looks good but doesn't detract from the model itself. That will do.
Now, about that bonaventure sail.....