After preliminary assembly of the first two fuel tanks, which still need to have their end covers finished, it was time to address the first of two custom tanks. One tank has to hold a battery (I switched from AAA to 23A batteries for the higher voltage of the latter), while the other one will be equipped with a simple on/off switch.
Obviously, the plus- and minus points of the battery should ultimately be connected to the switch and the lights, so I ordered the required parts and upon receipt of these parts I started to fiddle around, based on the sketches I made.
The main body of the tank is made from a 14mm tube, thickness 1mm. The battery has a diameter of 10mm (and a length of 28mm), which means it nicely fits the tank. The aft cover of the tank is provided with the plus connection, which is located inside a 12mm tube, thickness 1mm, which holds the battery in position. The smaller tube is bonded to the aft cover. The aft cover has to be removable in order to be able to change the battery. The fwd cover houses the mass connection. Because the length of the battery is 28mm, a spacer is needed to fill the difference between battery and tank length. The fwd end of the tank body also has a feed through, which allows the wires to exit the tank and through the crossfeed lines to the next tank. Since the fuel system is provided with external cross feeds, it is rather convenient to use this to connect the battery to the switch.
While the aft tank cover has to be removable, the fwd cover is permanently attached. There is a good reason for that; the fwd tank attachment is through a clevis on the fwd tank cover. This prevents the fwd cover from being removable.
Since the aft cover is removable, slack in the plus-wire is needed. Because the diameter of the battery is smaller than the inner tube diameter, I have some room to store some slack wire.
Below in a picture what I tried to describe above, I hope this clarifies a lot of my rambling...
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