I have another breakthrough concerning bolt ropes and grommets on the sails. The following two photos of the BN2 show internal bolt ropes on the main sail attachment at the mast and boom. I have also seen exterior bolt ropes there as well. Notice the grommets in between the rows of stitching.
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Here an example of exterior bolt ropes.
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Well, there you go, I elected to go with all enclosed bolt ropes so no glueing or sewing of the ropes. I have produced after much trial and error my version of this type of sail construction. The following are my test strips with notes. The grommets will be a challenge to install uniformly, use a little too much pressure and they flatten out into ugly shapes.
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The bolt rope is my 1mm diameter test piece from my Vasa. I am going for visual effectiveness here at the high cost of scale so in keeping with a much earlier statement I made, when I finally get the installation completed and this all looks horribly out of scale, I shall have a major redo on my hands. Of course, I realize this ship is an amalgam of both Bluenoses and as such is no way a purebred model of the BN1. When I'm done hopefully, she will be a beauty.
See what you think so far and thanks again for checking in.