USS Constitution from Scientific Models

I tried the bigger bit and it worked okay. Now I’m cutting the tops and bottom of the bulwarks, and they’re going cross grain. Getting some breakage. No easy way of doing this.
I hope it works out for you. Possibly a key to the technique is using a sharp knife blade with a good point on it.
 
Another problem with the wood: the channels require slits cut into them for the deadeyes and chains. Unfortunately, the wood is fragile and tends to break between slits.
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My solution is to cover the channels where the slits will be located with ca glue to harden the area. Then I can safely cut the slits. The cutting actually goes easier as a bonus.
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