A nice second part, Johan. Together with the other, a solid base for all the lines to fit on.And a second fitting saw light.
Same process used as for the first fitting, only differences were the diameter, dia 4mm/.157" and 4- instead of 3 eyes.
This is the proces I used:
- Drill a 0,8mm/0,032" hole in a strip of 2mm/0,078" wide. The strips are from the frames in which the etched parts, like the name plates, were held. The edge distances are a matter of opinion, I used 2,5mm/0,098" from the top of the strip.
- Mark the bend line at 4mm/.157" from the top.
- Position a drill bit of 4mm/.157" in a small vise.
- From approx the marked bend line, start bending the strip around the drill bit.
- When the strip is through approx180 degrees, take the strip away from the drill bit and fold the top of the strip through 90 degrees, thus creating the first eye plate.
- Reposition the strip around the drill bit, fold it further towards the folded tip.
- It is not possible to go through a full 360 degrees, but trimming the excess length of the strip and a bit of tweaking will get you the base part of the fitting and your first eye plate.
- Solder the end of the strip to the bottom of the bend of the first eye plate.
- Cut three strips with a similar width as the base part and drill the 0,8mm/0,032" holes. The length of the strips are rather arbitrary, as long as you can clamp and hold them in place during soldering, everything goes.
- Solder the three eye plates to the base strip at 90 degree intervals. This is not as easy as it sounds; the parts are so small, that applying the heat for just a little too long results in previous connections becoming detached.
- Trim the eye plates to whatever shape you like, chamfered, a smooth radius…
Below the result after soldering, I need to tidy up the fitting, but the part is so small, I don't have any idea yet on how to get it smooth and good-looking.
View attachment 335155
Regards, Peter