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Sterling American Scout WWII Cargo Ship

Thank you Roger, Jerome and others who have posted real world experience with similar ships and other advice to help me get this project right, the input is very helpful and definitely appreciated. Hopefully I'll have some time today between other projects to make more progress on the hull, I'll post photos as progress is made.

And Jerome thanks so much for the rigging diagrams! This is my first ship build so I'm not very familiar with the rigging - those drawings will be incredibly helpful!
 
To add a little to my piping story. As fabricators of the piping our responsibility ended when the piping was delivered to the dock down the street from out shop. But to our surprise, several specialists hired by the shipper arrived to oversee loading and our conference room became their office.

A stowage expert. This guy literally mapped out every piece of piping loaded within the ship’s cargo spaces. This included leaving one hold empty, but piping stowed on deck. I believe that the empty hold was later flooded to get under the Detroit River bridge

Cargo surveyors. These guys inspected the cargo to certify that it was in good condition when shipped.

The manager of the port’s stevedoring company. His guys did the actual loading. I believe that this included operating the vessel’s cargo gear.

A representative of the company insuring the cargo.

There were others that I don’t remember. My point is that shipping this piping was carefully planned by knowledgeable people within the marine shipping industry. I would assume that the same thing happens all of the time at ports around the world.

Roger
 
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To add a little to my piping story. As fabricators of the piping our responsibility ended when the piping was delivered to the dock down the street from out shop. But to our surprise, several specialists hired by the shipper arrived to oversee loading and our conference room became their office.

A stowage expert. This guy literally mapped out every piece of piping robe loaded within the ship’s cargo spaces. This included leaving one hold empty, but piping stowed on deck. I believe that the empty hold was later flooded to get under the Detroit River bridge

Cargo surveyors. These guys inspected the cargo to certify that it was in good condition when shipped.

The manager of the port’s stevedoring company. His guys did the actual loading. I believe that this included operating the vessel’s cargo gear.

A representative of the company insuring the cargo.

There were others that I don’t remember. My point is that shipping this piping was carefully planned by knowledgeable people within the marine shipping industry. I would assume that the same thing happens all of the time at ports around the world.

Roger
Roger,
Thanks again for the info. All this talk of cargo loading is making me think I should build my ship the same way Howard Lloyd did - with an open cargo hold, crates and stevedores inside loading/unloading...

Lloyd4.jpg

Since I'm an independent product designer and I've done products for more than a half dozen Jeep and offroad trailer companies, maybe my load should be WWII crated Jeeps.

CratedJeep.jpg
 
Sorry if I might be boring people with detail, I can post only major milestones if people prefer. Thinking through the details is how I work, I learned long ago in my work as an automotive accessories designer that there's no substitute for thinking and planning before grabbing the tools.

Here's more detail, I lowered the bulkheads today. I used a 3/4" wide scale to mark the locations for cuts to lower the bulkheads 3/4" and once marked I cut them with a razor blade.

View attachment 563794

Work in progress, the five bulkheads in the center of the hull have been cut. The bulkheads still are just setting in place, not glued to the base yet.

View attachment 563796

All bulkheads cut:

View attachment 563795

Due to the flare of the hull, shortening the bulkheads makes them wider than the base at the bottom. I planned for this - when I cut the 1/4" plywood I'll be using as a sub-base to glue this entire assembly to I'll cut to the proper contour to match the bottoms of the bulkheads.

View attachment 563797

If I'm posting too much detail I'll be happy to post less.
Your work is much cleaner than mine. My bulkheads weren’t numbered so I had to guess where they went. Several crumbled as I cut them, and I had to make new ones from scratch. I love your progress. Hopefully you can see some of my mistakes so you know how to avoid them.
 
The basic hull structure is complete. According to the kit instructions, the next step would be to build the lower part of the hull but since I'm doing this as a waterline model, my next step will be to add a 1/4" plywood base. I'll shape it to match the wider profile of the bottom of the hull that resulted from shortening the bulkheads 3/4" at the bottom.

HullStructure1.jpg

HullStructure2.jpg

Comparing the hull to the plans to see how tall the finished ship will be with the masts and rigging:

PlansCompare.jpg

After adding the plywood base I'll perfect the fairing of the hull - the kit parts are fairly accurate but not absolutely perfect so some work to make sure the hull is faired correctly is in order.
 
The basic hull structure is complete. According to the kit instructions, the next step would be to build the lower part of the hull but since I'm doing this as a waterline model, my next step will be to add a 1/4" plywood base. I'll shape it to match the wider profile of the bottom of the hull that resulted from shortening the bulkheads 3/4" at the bottom.

View attachment 564151

View attachment 564152

Comparing the hull to the plans to see how tall the finished ship will be with the masts and rigging:

View attachment 564153

After adding the plywood base I'll perfect the fairing of the hull - the kit parts are fairly accurate but not absolutely perfect so some work to make sure the hull is faired correctly is in order.
You’re moving along at a pretty good clip!
 
You’re moving along at a pretty good clip!
I've had some down time over the past few days as I've been waiting for coats of paint to dry renovating our early 1800's home :). Progress might slow a bit now.

The next step is to make the plywood base and secure the hull assembly to it. In the photo below the hull is sitting on the plywood blank. Also in the photo I've set the deck pieces in place to check the fit. According to the instructions the next step is to sheath the hull, but I'm thinking it will be best to work on fairing the hull and fitting the deck pieces precisely so the hull sheathing step results in a perfectly faired hull and deck fit. What sequence did you use for the sheathing and deck fitting Vic?

DeckMockup.jpg
 
I've had some down time over the past few days as I've been waiting for coats of paint to dry renovating our early 1800's home :). Progress might slow a bit now.

The next step is to make the plywood base and secure the hull assembly to it. In the photo below the hull is sitting on the plywood blank. Also in the photo I've set the deck pieces in place to check the fit. According to the instructions the next step is to sheath the hull, but I'm thinking it will be best to work on fairing the hull and fitting the deck pieces precisely so the hull sheathing step results in a perfectly faired hull and deck fit. What sequence did you use for the sheathing and deck fitting Vic?

View attachment 564230
I struggled with it because of the poor quality of the wood. The sheathing varied from 1/16” to paper thin. In one place, the sheathing couldn’t be bent to cover the bottom part. That was ok because I would cut it later to close to the water line. I had a little problem with the plywood base as well. I guess I didn’t outline it as well as I should have, but it shouldn’t matter much since it will be submerged. I did fair the bulkheads front and back. The hardest part was where the sheathing and the strakes meet at the front and back. Neither the strakes nor the sheathing were consistently the same thickness. That necessitated voluminous sanding. In places there are still slight bulges. The fiberglass helped smooth things out some. Also, some of the strakes were unusable. If I had it to do again, I’d think hard about making my own out of better wood. It would be good to make sure that the strakes and sheathing are the same thickness.
 
I struggled with it because of the poor quality of the wood. The sheathing varied from 1/16” to paper thin. In one place, the sheathing couldn’t be bent to cover the bottom part. That was ok because I would cut it later to close to the water line. I had a little problem with the plywood base as well. I guess I didn’t outline it as well as I should have, but it shouldn’t matter much since it will be submerged. I did fair the bulkheads front and back. The hardest part was where the sheathing and the strakes meet at the front and back. Neither the strakes nor the sheathing were consistently the same thickness. That necessitated voluminous sanding. In places there are still slight bulges. The fiberglass helped smooth things out some. Also, some of the strakes were unusable. If I had it to do again, I’d think hard about making my own out of better wood. It would be good to make sure that the strakes and sheathing are the same thickness.
Thank you, that's very helpful. I'll check the thickness of the sheathing and strakes in my kit and if they're not consistent I'll make a run to the hobby shop for new wood.
 
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