Chapter 3. Carcass Assembly
The chapter will consist of several parts:
3.1
slipway (gluing jigs to assemble the case),
3.2
keel (rework and gluing of keel),
3.3
frames (adjustment and fixation of frames)...
3.1 Assembly of the Slipway.
I didn't think this stage would be so fast... I collected the slipway in one day. And in one more day he was completely glued together... and it was cool.
To watch something unreal come out of 4.5 plates - it was so exciting. Something has not fascinated me for a long time... but in order. (I did not forget to take pictures of everything and I think my illustrations will help those who will collect this cool kit.
And I'll start right away with a few tips:
I. In order not to breathe dust from burning when laser cutting - use a vacuum cleaner with such a nozzle. she does a good job of cleaning up what then flies in the air.
II. In order for the parts to be better assembled, use a file. And as shown in the photo above: 1- slightly expand the grooves into which the parts will enter (but not much). 2- sharpen the plane that will enter the groove (but again not much, check and then you will understand how much you need to grind), 3- sharpen a little the ends so that the parts do not wedge, 4- the groove for the keel should be the same size as the keel + - 5 mm. This must be done before gluing, otherwise it will then be inconvenient to grind in place.
III. I recommend that you first assemble the entire slipway and only then glue it. And remember that there are parts that need to be fixed NOT using glue!!!
Next, we go according to the instructions...
Next, we will analyze a little detail of the amplification for the front and rear structures.
I repeat, the grooves for the keel should be thick so that the keel of the tad passes tightly, does not wedge and does not dangle. This needs to be checked before gluing.
Special attention to these side holders. Front and back with identical gluing slots, and they need not to be confused!
But these columns have their own sides!
Parts 28 and 29 are not the same, so you need to strictly follow the instructions and before gluing - try to put the cover on top to make sure that it passes into your grooves!
I also advise you to slightly expand the slot for the following parts, otherwise, when you spell, the parts may be damaged.
The photo below shows the parts that are
fixed WITHOUT glue!
Details 25,26,27 can be unfastened, and 16,17. And when pulling out the case with the upper cover, the parts 15 will be removed together with the case. If they are glued, they will simply jam the case and have to destroy the slipway.
Glued the entire slipway to gel cyanocrylate with an activator. It is possible on PVA, but then it will be necessary to wait a little and hold all the parts together for a long time. CA - allows you to quickly and efficiently glue (necessarily gel) if you use an activator.
I glued everything right at the very end, so all the photos below (like all the upper ones) will also be without glue.
To connect the bottom with the lid, you need to use shutters, without glue!
And toothed parts are also fixed with special latches, and also without glue.
I do not advise you to paint the slipway. I wanted to... but this idea is not very good. The material is poorly painted with aerosol paint. And all this I wanted in order to block the zone of blackness from laser cutting. It will contact the side surfaces of the frames and can paint them. So far I have polished these places with a small file. It doesn't seem to get dirty. But you can try to cover these zones with varnish (I haven't tried it yet), but if after testing from a file the result is 100%, then this will be the right way.
This completes the assembly and in the next post I will show photos of the finished slipway (note: in the photo, the slipway has so far been assembled without glue.)