Next step was to make an upper gun deck.
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I’d like to present my way of making the deck planks
First of all, veneer should be moist when cutting. Therefore before cutting, I keep it in water for about 30 min. Cutting with knife is much easier when veneer is wet and there is no need to worry about chipping off the wood.
I’ve made a small jig for cutting, which helps me to achieve equal width of each plank. Important thing is to soak the edges of the jig with CA glue; due to this, the cardstock keeps still the same size. Making planks, I cut the veneer twice or three times. I’ m trying not to do it with single cut because it’s harder to achieve straight edge of plank.
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Another jig has been made for “forming” planks into bundles and sanding their edges. The jig consist of two elements: into the first I lay down the planks and after that insert all into the groove in the second element. Due to this the planks block and do not move when sanding.
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Next I apply onto one sanded surface the thin layer of glue (I use Pattex for wood), so that paint do not soak into the plank. Then I paint this “glued” surface with black acrylic paint, which imitates caulking. When everything is dry I cut up the bundles for single planks using razor-blade.
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Each plank was cut to the proper lenght using the jig.
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To have a smooth deck surfice firstly I scratch the veener with the blade, as shown beneath.
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Treenails had been made, using cut off and sharpened at the end, hypodermic needle. Needle needs to be only gently pressed to the veneer and twisted several times.
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