I posted previously that I didn't care for the 2 smaller guns included for the quarterdeck. While the manufacturer assures me they're accurate, they just don't look like it, to me:
Above, I had lowered the brackets some, and eliminated the trunnion, trying to make it look like I thought it possibly should (there's a goal for you). Later, I removed the trucks and thinned down the sides, but still wasn't happy.
I found a 3D STL file that I liked, and thought looked like what I though a smaller gun on this ship might look like:
I had my son make some 3D prints of them, and thought they looked good, but 1) preferred wood for the carriage, and 2) it was difficult to paint the carriage and barrel neatly. So I had him make some separate barrels, and thought I'd create the carriages in wood.
I first made a crude U-shape for the carriage:
To drill half-holes for the trunnion, square but without messing up the wood, I inserted a piece of scrap:
then mounted in in a small drill press to accurate drill holes for the axtrees and trunnion:
The result:
Upper left is a (very) poorly modified carriage from the kit, upper right is the all-3D model, and the two lower guns are my resulting wood carriage with 3D barrels. I think they worked out okay, at least to these eyes.
Again, I mounted the carriages with bolts for extra strength, but left the barrels off until everything else was done:
I got 2mm and 1.59mm ball bearings to simulate 15# and 7# cannonballs, and used a torch to "rust" or discolor the stainless steel. (Stainless steel is not really stainless, you know.) Whether it was the heat, variations in my method, or whatever, they didn't come out to be a consistent color:
but there were enough of a decent color for me to use. I had mixed the two sizes together when heating them, figuring I could easily pick out the smaller ones later, but of course these eyes left me down again. Surprisingly, and VERY luckily, I found the smaller balls were attracted to a magnet, while the larger ones were not! Not surprising, because 400 series stainless is magnetic, while 300 is not, but surprising because I would have expected to be the same material.
Being lazy as I am, I made the square holder for the ball pyramids in the manner below:
In this way, I could keep the sides fairly tight with the balls, and later trim them flush. Plus this is stronger than trying to do angle cuts.
, maybe not stronger, just easier.
I accidentally made one pyramid with the small balls first, so decided to use it, even though it's not on the plans, which show only wood strips with the smaller balls in place. Using the drill press with holes spaced every 2.5mm using the calibrated holder allowed me to get them spaced well.
In the process of mounting the gun tackles:
The captain of the ship HATES
ropes neatly coiled and laid on the deck. He claims they are trippers, tend to waterlog the ropes, and take too much time away from the sailors that have more important work to do. So he had the ship's carpenter and blacksmith create hooks on either side of the guns to hang the rope coils from. Not that neat, but it suits his purposes.
Since Olha's husband has determined that we know pretty much nothing about these ships, I'm not going to argue with the captain.
Naturally, I cheated when doing the gun tackles, ending them at the hooks, and making separate hanging coils using a foam block (from Stanley Steemer furniture riser blocks) and pins, and a semi-natural hanging position:
The result may not be great (or perfect), but it works for me (and the captain):
Yes, I know the rope coils at the rear of the gun carriages are lying on the deck, but there was no reasonable place to put hooks, and the sailors try to lay them on the tackles and hooks to help keep them dry and out of the way.
I added a few 3D barrels in various positions (posted previously), emulating a ship recently at sea with excessive supplies:
Cannonballs are now in place as well. I'm surprised I went though 6 yards of 0.3mm rope, almost 50 blocks and numerous hooks and eyes for just those tackles. Of course, half of them are still under my desk covered in cat fur. I can't take a chance on vacuuming down there; who knows what treasures would be gobbled up!
Oh, after complaints from the ship's doctor of having to set multiple broken legs, the captain ordered a rope railing be placed around the quarterdeck ladder opening, so again the blacksmith complied with the uprights, as shown above, and the rope will be added later.
That's it for now.