Part 20.
I turned my attention to deck planking and did some experiments with regard to the caulking.
I have not planked a deck before though I have read plenty of great articles on this site and in books.
In Ted Frosts book From Tree to Sea when it comes to deck caulking he says that the caulking was not scraped after being applied, just left in an uneven way to be worn off by the crew as they walked on it, he also says that the deck wasn’t planed only the high spots removed, making a comment that “it is a working boat not a pleasure yacht”.
These experiments were done whilst Melbourne was in one of it’s hard Covid 19 lock downs during 2020, therefore I used what was to hand.
With this information I though that a slightly in-perfect deck would be more realistic. In my first experiments I used black paper of varying weights this worked well though a little to consistent for what I was looking for.
I am not saying that this is an original idea though I don’t recall hearing of it being done like this before so after some thought I tried mixing artists oil paint with Titebond 3 glue, this took far too long to dry.
I then tried artists acrylic Gouache a thick acrylic and Tamiya acrylic mixed with Titebond 3 (separately that is), this worked alright but was too runny.
View attachment 208617View attachment 208618
Doing some more experiments, I found that adding a spacer between the planks was even better, an unexpected bonus is that once dry the joint has some flexibility.
View attachment 208619
I then tried adding a filler, in this case West Systems 406 because I had some in stock, I also tried Micro Balloons however they didn’t mix in all that well, the West Systems 406 mixed in nicely.
The best thing is that I have a lot of control over how neat or messy the caulking is, my hope is to leave areas where I am guessing that the crew wouldn’t normally walk in a messy condition, that’s the plan time will tell how it works out….
This photo is as done.
View attachment 208620
Then with some cleaning up.
View attachment 208621
I have also played around with weathering the deck, still more to be done on that. I did find out that you cannot leave steel wool in vinegar for to long as it goes a rusty colour.
Before I can start planking the deck I need to make up the planks, I have a couple of blocks of Huon Pine that are awaiting being turned into sawdust and planks.
View attachment 208622
The next thing I looked at were what Ted Frost calls Binn Irons or Bend Irons there are 3 of these on each side of the hull, mounted one on each of the top 3 strakes. Giving some protection to the hull.
I couldn’t find a commercial Brass 1/8” “D” section so I thought I would try making some, this would need to be machined from 1/8” diameter Brass rod. I know from previous experience that machining long thin material in a conventional setup, for example holding in a vice or clamping at either end is not possible made worse by the material I wanted to hold being round and of small diameter.
I pondered on this problem for a while and came up with an idea of making a jig to feed the material through with a milling cutter around midway to remove half of the material therefore round bar in one end and “D” section out the other.
This jig is basically a piece of mild steel with a hole drilled right through, the diameter of the material with a slight amount of clearance to allow the material to slide through easily, then around the middle milling a pocket to the desired depth for the milling cutter to do it’s work, then on the output side I drilled and tapped a hole for a screw adjusted to stabilise the “D” section as it comes through.
I tentatively started machining and was surprised how quickly I was able to manufacture all the “D” section material I required.
SAFETY WARNING: This sort of setup is not without it’s risks there is potential risk of personal injury or damage to the cutter.
View attachment 208624
After machining the "D" section had quite a "twist" this was largely removed by straitening it in the vice.
View attachment 208625
Temporarily clamped onto the top strake.
View attachment 208626View attachment 208632
Machining jig now with drill jig for drilling pin holes in the "D" section.
View attachment 208633View attachment 208634View attachment 208635
I settled on a mixture of Titebond 3 with Matisse, Mars Black, flow, artists acrylic and West Systems 406 for my calking.
View attachment 208636
This post brings my build up to date, the glacial speed that I progress at will be more evident from now on.
I am currently working on a router table now that my long awaited Incra jig has arrived this is taking up my hobby time at present.
Thanks for looking in, for all the likes and all those that are following, I do really appreciate the comments and likes and hopefully you will remain following once the pace of posts slows dramatically.
Cheers,
Stephen.