Well, as I posted earlier, I ran I to some snags where the sharp edges of some of the aft frames broke off.
@Henk Liebre offered me a workshop "Frame building" and we agreed to meet at Henk's place. So this morning Henk and I met and we discussed in detail both our processes and their differences. It also turned into a hands-on experience.
The main differences were:
1) Henk does a lot of char removal beforehand. He only leaves enough char to be able to align the parts meticulously, the dark char contrasting wonderfully with the natural wood color, making it easy to accurately align the parts.
2) A small sanding disk is used for char removal, at minimum RPM. It's a rather effortless procedure, just take your time; we're in no hurry.
3) It appears I might be rather heavy handed, or stressed out, when manually filing and sanding, applying undue force on the more fragile frame elements. Taking it slow gives better control over filing and sanding and significantly reduces the risk of breaking things.
4) I prefer to use a small vice to keep the parts steady while filing and sanding. To my surprise Henk holds the parts by hand and even though one obviously can't keep the parts from moving, the results are very good. I always suspected holding parts by hand would have a detrimental effect on the shape of the cross sections of the frames but nothing is farther from the truth. So this is down to one's personal preferences.
5) Adhesive application, when Henk demonstrated his bonding process, I was amazed by the amount of adhesive Henk used; very little of the sticky stuff was used. This led to almost instantaneous adhesion, with some allowance the locate the parts correctly and within a couple of minutes the next step could be taken.
In all, for me this was a very educational and productive meeting.
Henk, thanks for your hospitality and your time and thanks for sharing your experience, it's highly appreciated.
It's a distinct advantage having some friendly co-builders within driving distance, who are also willing to help a fellow builder. To me, the DBBS sure showed it's value. Thanks Henk and Peter!
PS1
No broken frame tips!!!
PS2 After meeting with both Henk and Peter, both sharing their knowledge and experiences, I'm pretty sure a lot of modelers could benefit from a modeling workshop or course, where one not only could be taught the basics of modeling, but also share experiences with one another.
Henk preparing his tools.
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Henk demonstrating his procedure.
(Anything familiar in the background?)
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Close up
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Frame assembly in progress:
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