ZHL Black Pearl 2019 Golden Edition-Newbie build [COMPLETED BUILD]

Nice Job !!! I am following your thread.

I have done 3 ships and still I do many mistakes with the 1st plank. Its not easy, but each time there will be improvements. I have in box 2 kits that only have 1 plank. I am still afraid of starting them. But just in case, when the times come to do them, I will have walnut strips with me for a second planking ... to cover my mistakes. :) :) (normally many)

Cheers
Daniel
My Connie only had one plank. Good thing for putty and paint.
 
For a first build you are doing just fine. Looks better than my first wooden ship, of course that was some 35 years ago...lol. I still have issues with hull planking at times even though I do enjoy butchering wood. One mistake that I have seen most beginners make is in the building of gun carriages. They usually taper to the front of the carriage and not the rear. I wouldn't worry about it at this stage, even I have done it and actually have about 1/2 dozen of them in a drawer somewhere. lol
I’m not visualizing what you’re saying. Could you please show us a picture of one of your rejects?
 
I finished most of my hull work and embarked on preparing the masts and yards.

Working from the plans, I cut the dowels to the desired length (actually, slightly longer than the plans, in order to allow a short end piece to go into the drill chuck later on). Gentle note to ZHL, if one were to follow the plans, even if you measure precisely, you will find you will be short on the 4mm round dowels...go ahead, add up all the 4mm requirements on the plans and tell me what you come up with. Good thing I have a couple dowels in my stash so I am all good.

Also, be very careful about tapering the dowels based in the drawings...you have to do an actual measurement of the required diameter based on the round holes in the caps and the squared off dimensions on the cross trees. Be careful also which part of the dowels to round or square off because the instructions aren't always clear.

I have made notes to myself (in red) to make sure I don't make a mistake.

PSX_20201006_110915.jpg


I must say, I don't have any special tools that I can use to taper the rods so I adapted some of the techniques used by some of our friends in the forum.
Here is my simple set up for tapering the dowels..... an electric drill, a vise, a Dremel tool, heavy duty work gloves, some mini flat files, a caliper and sandpaper.
PSX_20200902_204824.jpg

After marking off the desired diameters along the length of the dowel, I insert the dowel into the drill chuck. If I need to take a lot off, I will use the Dremel sander to do the initial tapering while spinning the dowel on the drill. I then finish the job with sandpaper squeezed between my thumb and forefinger as the dowel spins on the drill and while using the heavy duty glove (it will get pretty hot).

PSX_20200902_204722.jpgPSX_20200902_204854.jpgPSX_20200902_204919.jpg

Oh, there is gold in them wood shavings...save this for future wood filler when mixed with white glue.
PSX_20200902_204808.jpg

Here's the masts after a light black wash and a couple coats of tung oil.
PSX_20200902_205054.jpg
PSX_20201006_110325.jpg

Assembling the masts was pretty uneventful, but required minor sanding and shaping to make sure the dowels fit snug against the caps and cross trees.
PSX_20201006_110237.jpgPSX_20201006_110227.jpgPSX_20200902_205226.jpg
Here's the main mast after putting on some black wooldings.

PSX_20201006_110926.jpg
 
Heeding the advice from our friends, I decided to do as much work off ship as I can. I found a piece of styrofoam which served as my temporary mast base...very convenient because it makes makes it easy to turn the masts around as I need to.

I start by preparing the shrouds. I read that the shrouds need to be served around the collar where they wrap around the mast. I didn't know the proper technique to do this so I just simply wrapped a thinner rope (after running thru bees wax to stiffen it up a bit) and a dab of CA glue to keep the serving line in place.

PSX_20201003_164552.jpgPSX_20201003_164637.jpg

I figured I will serve about 30mm on both sides of the center line.
PSX_20201003_164511.jpg
PSX_20201003_164704.jpg

I then started attaching the shrouds to the mast, starboard side first alternating with the port side, starting from the fore most piece. Each shroud pair was seized tight around the mast. However, odd numbered shrouds were wrapped around in a special way (see drawing).

Hint: I found it very useful to use a flossing strip to make the seizings. It helped me get through some tight spaces to thread my seizing rope.

PSX_20201003_164840.jpg
PSX_20201003_165056.jpg
PSX_20201003_164915.jpg

Here's how I attached odd numbered shrouds. This was a simplified method in lieu of doing a cut splice. (Note: credit to rights owner of the picture)

PSX_20201003_164522.jpg

Once I finished serving and seizing the shrouds, it was time to start attaching the deadeyes. I know there are a lot of different methods to properly space the deadeyes, but this is my simplified version.

PSX_20201003_165608.jpg
PSX_20201003_170228.jpg
PSX_20201003_170150.jpg
PSX_20201003_165658.jpg

I dab a little CA glue to hold the rope in place then tie a simple knot at the 12 o'clock position thru the little gap in the rope, secured by a bit of glue. Then a couple more turns to get a tighter bind.
Note that the shroud starts from the right side of the deadeye and goes clockwise around the deadeye.

PSX_20201003_165848.jpg

I then did seizings on two places just above the deadeye.
PSX_20201003_165848.jpg
PSX_20201003_170126.jpg

Attaching the lanyards was a matter of following the method described by Donnie in his YouTube video.
PSX_20201003_165915.jpg
PSX_20201003_165942.jpg
PSX_20201003_170010.jpg
 
Heeding the advice from our friends, I decided to do as much work off ship as I can. I found a piece of styrofoam which served as my temporary mast base...very convenient because it makes makes it easy to turn the masts around as I need to.

I start by preparing the shrouds. I read that the shrouds need to be served around the collar where they wrap around the mast. I didn't know the proper technique to do this so I just simply wrapped a thinner rope (after running thru bees wax to stiffen it up a bit) and a dab of CA glue to keep the serving line in place.

View attachment 183676View attachment 183677

I figured I will serve about 30mm on both sides of the center line.
View attachment 183678
View attachment 183679

I then started attaching the shrouds to the mast, starboard side first alternating with the port side, starting from the fore most piece. Each shroud pair was seized tight around the mast. However, odd numbered shrouds were wrapped around in a special way (see drawing).

Hint: I found it very useful to use a flossing strip to make the seizings. It helped me get through some tight spaces to thread my seizing rope.

View attachment 183680
View attachment 183682
View attachment 183702

Here's how I attached odd numbered shrouds. This was a simplified method in lieu of doing a cut splice. (Note: credit to rights owner of the picture)

View attachment 183681

Once I finished serving and seizing the shrouds, it was time to start attaching the deadeyes. I know there are a lot of different methods to properly space the deadeyes, but this is my simplified version.

View attachment 183684
View attachment 183685
View attachment 183686
View attachment 183687

I dab a little CA glue to hold the rope in place then tie a simple knot at the 12 o'clock position thru the little gap in the rope, secured by a bit of glue. Then a couple more turns to get a tighter bind.
Note that the shroud starts from the right side of the deadeye and goes clockwise around the deadeye.

View attachment 183689

I then did seizings on two places just above the deadeye.
View attachment 183689
View attachment 183690

Attaching the lanyards was a matter of following the method described by Donnie in his YouTube video.
View attachment 183703
View attachment 183704
View attachment 183705
Good job. It is gonna look great.
 
Continuing with work on the masts and shrouds. I am still doing all my work off the boat and will step my masts onto the deck much later.

So far, I have finished rigging the shrouds for the lower masts and the top masts. For now, I will just let the lower shrouds to hang down from the masts as I will be rigging them to the channel deadeyes later on, when I have stepped the masts onto the deck. The top masts, however, have been attached to the deadeyes on the mast tops.

I started working on doing the ratlines on the top mast shrouds. I used black rope for both the shrouds and ratlines....0.5mm for the former and 0.25mm for the ratlines. All the ropes were run through beeswax for easier manageability.

For the ratlines, I did my own version of my spacer jig...just 2 pieces of wood strip approximately 10mm wide, held together by 2 clamps. This was a very effective tool to ensure my spacing between ratlines is consistent.

PSX_20201014_143906.jpg

I used the clove hitch knot to tie my ratlines, with a dab of CA glue at both ends to secure in place.

PSX_20201014_143819.jpg

Notice in the picture below my handy helper...the blue flossing strip that facilitates threading the ratlines.

PSX_20201014_143803.jpg

Here's the top mast shrouds with the finished ratlines.

PSX_20201017_101214.jpg
PSX_20201017_101258.jpg
PSX_20201017_101242.jpg

Next are the top gallant shrouds. These have to be run through holes drilled on the cross trees.

PSX_20201017_101527.jpg

And attached to the topmast shrouds below. I should have put a futtock stave below, but the dimensions are so small as to be noticeable...but really, i just got lazy, and just tied the futtock shrouds to the ratlines below.

PSX_20201014_144041.jpg
PSX_20201017_101144.jpg

I also put in the railings on the mast tops using brass nails glued to holes on the tops.

PSX_20201017_103345.jpg

Still working on the masts off boat, the next step is to install the required blocks and pulleys on the masts.

I rigged a deadeye on the lower main mast in preparation to attaching a mizzen stay later on. Note that I like to use the seizing technique below to attach blocks or deadeyes to masts. I find it's neater than just tying a knot around the mast.

PSX_20201017_101719.jpg
PSX_20201017_101357.jpg

I followed the instructions and attached the blocks to the masts as required.

PSX_20201017_101737.jpg
PSX_20201017_101804.jpg
PSX_20201017_101752.jpg

Here is what I have so far.

PSX_20201017_115246.jpg
 
Continuing with work on the masts and shrouds. I am still doing all my work off the boat and will step my masts onto the deck much later.

So far, I have finished rigging the shrouds for the lower masts and the top masts. For now, I will just let the lower shrouds to hang down from the masts as I will be rigging them to the channel deadeyes later on, when I have stepped the masts onto the deck. The top masts, however, have been attached to the deadeyes on the mast tops.

I started working on doing the ratlines on the top mast shrouds. I used black rope for both the shrouds and ratlines....0.5mm for the former and 0.25mm for the ratlines. All the ropes were run through beeswax for easier manageability.

For the ratlines, I did my own version of my spacer jig...just 2 pieces of wood strip approximately 10mm wide, held together by 2 clamps. This was a very effective tool to ensure my spacing between ratlines is consistent.

View attachment 185823

I used the clove hitch knot to tie my ratlines, with a dab of CA glue at both ends to secure in place.

View attachment 185824

Notice in the picture below my handy helper...the blue flossing strip that facilitates threading the ratlines.

View attachment 185825

Here's the top mast shrouds with the finished ratlines.

View attachment 185826
View attachment 185827
View attachment 185828

Next are the top gallant shrouds. These have to be run through holes drilled on the cross trees.

View attachment 185829

And attached to the topmast shrouds below. I should have put a futtock stave below, but the dimensions are so small as to be noticeable...but really, i just got lazy, and just tied the futtock shrouds to the ratlines below.

View attachment 185830
View attachment 185831

I also put in the railings on the mast tops using brass nails glued to holes on the tops.

View attachment 185832

Still working on the masts off boat, the next step is to install the required blocks and pulleys on the masts.

I rigged a deadeye on the lower main mast in preparation to attaching a mizzen stay later on. Note that I like to use the seizing technique below to attach blocks or deadeyes to masts. I find it's neater than just tying a knot around the mast.

View attachment 185833
View attachment 185834

I followed the instructions and attached the blocks to the masts as required.

View attachment 185835
View attachment 185836
View attachment 185837

Here is what I have so far.

View attachment 185838
Excellent.
 
Still doing most of my work off-boat using my trusty styrofoam base. After I attached the blocks to the masts, my next task was to start on the yards. Following the plans, I attached the blocks on the yards using the S-shaped seizing technique.

PSX_20201017_101314.jpg
PSX_20201017_101326.jpg
PSX_20201017_101357.jpg
PSX_20201014_144221.jpg
PSX_20201017_101440.jpg

I put in the stirrups and footropes.

PSX_20201017_101956.jpg

Here's the completed yards .
PSX_20201017_101941.jpg

The next step took me a while to finish because I had to do a lot of reading as to how to mount the various yards to the masts. The instructions weren't clear which method to use to attach the different types of yards, i.e. yards for lower mast, top mast, topgallant and royal masts.

In the end, I decided to use the method below using truss pendants to mount the lower yards for all 3 masts(mizzen, main and fore), except I added trucks (rollers).

PSX_20201022_101824.jpg
PSX_20201022_101834.jpg

The kit didn't come with the tiny rings for the sling. Luckily I was able to dig up a couple from my stash.

PSX_20201022_101510.jpg

The yard was attached to the sling using the rings, and the rope then went through the hole in the mast top and then slung to the mast cap.

PSX_20201022_101520.jpg
PSX_20201022_101545.jpg
PSX_20201022_101610.jpg
PSX_20201022_101937.jpg

Still working on the lower yards...I attached the yard to the mast is using a truss as illustrated by the picture at the beginning of this post. I started by forming an eye at the end of the rope. I followed the illustration to form the truss around the mast, and, rightly or wrongly, I decided to put rollers(trucks) on the truss.There will be two lengths of rope that I will leave hanging down for later rigging to the deck.

PSX_20201022_101653.jpg
PSX_20201022_101920.jpg

For the topmast and topgallant yards, I decided to mount using the following approach. It is basically a parrel that secures the yard to the topmast.

PSX_20201022_131326.jpg

Except I didn't have the parts to make a parrel. As shown in above drawing, I needed rollers(trucks) which i have, and the ribs which didn't come with the kit.
I dyi the ribs using a planking strip and cut 10mm pieces as below. I then drilled two holes where the rope will pass. Rounded the corners and put the little dimple in the center. The assembled parrel turned out ok

PSX_20201022_102022.jpg
PSX_20201022_102034.jpg
PSX_20201022_102045.jpg
PSX_20201022_102107.jpg
PSX_20201022_102123.jpg

The last yard that I needed to mount is the one below the lower mizzen yard. This was simply attached using the S- shaped seizing technique.

PSX_20201022_102211.jpg
PSX_20201022_102224.jpg

That completes the mounting of the yards. Here is what I have so far.

PSX_20201022_102256.jpg

The next steps are going to be fun. I think I'm almost ready to step my masts onto the deck and start working on the standing and running rigging.

Till next time friends.... thanks for stopping by.
 
Still doing most of my work off-boat using my trusty styrofoam base. After I attached the blocks to the masts, my next task was to start on the yards. Following the plans, I attached the blocks on the yards using the S-shaped seizing technique.

View attachment 186869
View attachment 186870
View attachment 186871
View attachment 186872
View attachment 186874

I put in the stirrups and footropes.

View attachment 186873

Here's the completed yards .
View attachment 186875

The next step took me a while to finish because I had to do a lot of reading as to how to mount the various yards to the masts. The instructions weren't clear which method to use to attach the different types of yards, i.e. yards for lower mast, top mast, topgallant and royal masts.

In the end, I decided to use the method below using truss pendants to mount the lower yards for all 3 masts(mizzen, main and fore), except I added trucks (rollers).

View attachment 186879
View attachment 186880

The kit didn't come with the tiny rings for the sling. Luckily I was able to dig up a couple from my stash.

View attachment 186881

The yard was attached to the sling using the rings, and the rope then went through the hole in the mast top and then slung to the mast cap.

View attachment 186882
View attachment 186884
View attachment 186885
View attachment 186883

Still working on the lower yards...I attached the yard to the mast is using a truss as illustrated by the picture at the beginning of this post. I started by forming an eye at the end of the rope. I followed the illustration to form the truss around the mast, and, rightly or wrongly, I decided to put rollers(trucks) on the truss.There will be two lengths of rope that I will leave hanging down for later rigging to the deck.

View attachment 186896
View attachment 186897

For the topmast and topgallant yards, I decided to mount using the following approach. It is basically a parrel that secures the yard to the topmast.

View attachment 186903

Except I didn't have the parts to make a parrel. As shown in above drawing, I needed rollers(trucks) which i have, and the ribs which didn't come with the kit.
I dyi the ribs using a planking strip and cut 10mm pieces as below. I then drilled two holes where the rope will pass. Rounded the corners and put the little dimple in the center. The assembled parrel turned out ok

View attachment 186905
View attachment 186906
View attachment 186907
View attachment 186908
View attachment 186909

The last yard that I needed to mount is the one below the lower mizzen yard. This was simply attached using the S- shaped seizing technique.

View attachment 186910
View attachment 186911

That completes the mounting of the yards. Here is what I have so far.

View attachment 186912

The next steps are going to be fun. I think I'm almost ready to step my masts onto the deck and start working on the standing and running rigging.

Till next time friends.... thanks for stopping by.
Wow, Reggie! That’s amazing! Maybe I can use some of those ideas when I start work on my yards.
 
Great post well explained. You have a knack for simplifying the complexity for us newbies. Thanks to this I now know what the rings and beads are for in my kit. The instructions hadn't mentioned them at all :D
 
Thanks for the kind words... my build log was primarily intended for newbies like me... coming from an absolute zero knowledge base, I have had to research almost every single step (with lots of help from our friends here in the forum). Some of my posts might be second nature to more experienced modelers, but my intent is to share the learning and improvising process for people like me who have very little experience and have limited access to tools and supplies.
 
Reggie you are doing great work on the rigging. And the worst part is that rigging techniques are vastly different for different ships. So you are right in saying that there is a lot of research that goes into each different build. Be that as it may, your progress is wonderful to watch - and what I really like is that you are using some "unconventional" ideas to solve common problems. And like @Soozook and @Jeff T said - this is great for any prospective builder!
 
Back
Top