Shipyard focused on rigging the deadeyes as temps outside for the last two days were zero to -20 degrees!
Lots of pictures below explaining how I deviated from the kit. Hopefully they are helpful to someone on this forum!
As mentioned previously, the wire diameter was too small by 50%, and they only provided one size wire. I ended up using two different jewelry wire sizes (20 gauge and the other is slightly less than half that size.
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The Boudroit diagram below shows the area of the cross section. The red arrows indicate items that were not included in the kit.
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To make the deadeye's, I wrapped a deadeye tightly, created a 90-degree bend, and then popped out the deadeye. With the deadeye out, I trimmed the wire to be flush, then reinserted the deadeye and put a small drop of instant glue.
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The tag end was then bent 180 degrees around tweezers, then trimmed to the correct length and a drop of instant glue was applied. For the smaller deadeyes, I used the small diameter jewelry wire.
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For the chainplates, I turned bolts on the lathe to be the proper diameter. The pins on the right, provided in the kit, were only 40% too small.
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The bolts were then crimped on bends in the wire and a drop of instant glue was applied. These were left overnight. Then the ends were bent up at the angle from Boudroit's drawing (second photo). A second chain link was inserted and bent to the correct length. The ends were trimmed flush and a drop of instant glue applied.
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After many tiny adjustments, with tweezers and small pliers, all the pieces for the port side were ready for installation.
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Below is the final result. Items with the red arrows were not included in the kit but are on the Boudroit plans. In addition, all the wire and bolt heads were substitutions, as those in the kit were much too small.
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I am debating whether I should paint the bolts on the knees black. They were installed months ago.
My hesitation...I'm worried about paint bleeding into the wood around the bolts!!!
All the bolts on interior knees are NOT painted and in places where I couldn't paint them if I wanted....we will see what the shipyard superintendent decides!