Hello and welcome again. Now I’m into the build proper, the keel. There is a 1:1 side view plan so there was never going be a build problem with this part. I have a large sheet of plate glass on my bench, I find that it’s a good flat and easy to clean surface. I put the plan under the glass so that I didn’t get glue on it, and then worked over the glass. There were twenty four pieces to the keel, these were wrapped separately so no hunting for them. The stepped rib locator parts were laser cut and the rest were CNC cut. Once again the quality was evident, I don’t how they got such a smooth finish to the edge surfaces but the only thing that I needed to do was to square the corners that the CNC can’t do. A dry assembly showed all parts were a perfect flush fit. I glued up the prow and the stern deadwood sections first, then the keel making sure that it was straight, then when the glue had grabbed put them all together. The stepped part is narrower and this then slotted into a groove that had been cut into the keel, strips were then added to the underside of the keel that strengthened it even further. When set I cleaned up the char from the laser cut parts and sanded the rest with a fine grained paper which left a perfect surface finish. As you can see it went together rather well with only some very minor gaps that really can’t be noticed, placing it into the jig I was pleased to see that it was a perfect fit.
I’ve never worked with pear wood before, only walnut which seems to be the normal wood supplied with kits, it makes me sneeze a lot, but now I won’t be able to go back. What a revelation, it’s so nice to work with, a lovely colour, tight grained; sands to a nice smooth finish and smells ahhh!
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