Began working on the bowsprit, because I am still delaying the rigging of the last cannons and starting on the hammocks.
The instructions and the blueprints are a bit underwhelming when it comes to the building of the masts and yards. Perhaps if you've worked either on a Caldercraft model in the past or work on other square sailed ships, it will be more apparent. As my first, there is a lot of nomenclature that has to be learned.
Thankfully, there are some great builder logs here that I have been studying relentlessly!!!!
I started on the bowsprit. The first step is to create the cap (#69). You have to taper the ends and then add a square and round hole to fit both the end of the bowsprit (main mast so to speak) and the jib boom which runs through the cap out forward of the ship.
I tapered the ends using my disc/belt sander. Getting the exact points to drill the holes was a matter of lining up the cap with the diagrams (which are to scale). I was a bit too far to port when I finished, but shouldn't cause any issues. Drilling the hole at the same angle required the use of a bench vise, I aligned the drill bit parallel to the edge of the cap. I was able to drill the hole at the right angle and then use a rounded file to clean it up.
Doing the square hole was harder. I tried to drill 4 holes which I thought I would then cut out and file square. The problem I encountered was I used a small drill bit size and because of the angle of the wood I was drilling into, the bit tended to slide down the slope I had created.
I was able to drill 2 holes, but made this work.
The next step was creating the square notch at the end of the bowsprit. Since this was my first attempt, I wasn't 100% sure what tactic to try.
In the end, used a mini Japanese saw to cut small notches in the dowel. Then I used a sharp exacto knife to whittle down to a square. I also used a file to help square up my work. After creating the square peg, I tapered back the end to create an angle to fit into the cap.
As you can see, I am a bit too far over.
The next step was very confusing concerning the installation of the bees. Going through my books helped immensely. Again, I wish the instructions would include some better pictures of what they are talking about. The blueprints are fine, but they include all of the parts and they can become cluttered.
So you need to shave off material on the top of the bowsprit so that the flat bee (#415) fits flush on top. It as 2 notches, the starboard one is up front, the port one is about mid way. You have to then shave off material on both sides so that you can fit the bee sheaves (417, 418). These little pieces simulate a sheave which you could probably make real with aftermarket pieces. I didn't have sheaves that big, so I left them.
The starboard bee sheave fits tight to the cap. You would glue the cap, the flat bee on top and the 2 bee sheaves on each side.
Once attached, there are 2 pieces (416) simply called bees. These create little wings on top.
Glue all this together and if needed, apply some wood putty to smooth it all out. Be sure to clear the 2 holes for the sheaves, the books say the forestays will go through the holes.
Once done with that, you have to add 3 rows of stop cleats. I believe each row has five 1.5x1.5mm walnut pieces about 2mm long. I cut them out and glued them as close to what the plan requires as I could. Once set, I used a round file to create the unique shape you see....just filing the bottom until they became rounded.
There are two other pieces that need to be installed and then I used 2mm styrene to create the bands.
The next step was creating the gammoning stops lower on the bowsprit.
I cut little pieces of 1.5x1.5mm walnut and glued them onto the bowsprit. Using the plans I tried to get the angles correct. Honestly, I laid the bowsprit on the plans and tried to mark off where the stops should be. The pic in this post was my first attempt. I laid down white glue and then placed the walnut pieces on the dowel and tried to create the angle.
Creating the jib boom and flying jib boom required tapering and creating some 6 sided ends. I didn't do a very good job of this, they look like crap, but I think once they are painted, they'll clean up.
You also need 2 of the cast pieces to create the bracket to hold the flying jib boom to the jib boom. I was able to CA glue them and they seem to fit good. I tried to fit them together to see how it looks. I'll so some sanding and give the paint a shot at making it look good!
I then started on the fore mast. You have to create an 8mm square peg to one end with a smaller 6mm peg at the very end.
Doing the math, there would be 4.7mm of excess material that has to be cut away to create the 8mm center...or about 2.35mm on each end.
So I created the square on the end of the dowel and drew 4 lines to create a template to cut away. I then cut down about 1.5mm all around the dowel and using an exacto knife, I began cutting and/or shaving down. When I got close, I used a file to square things up. Cutting away was easy, but I did have to cut towards myself and I was very careful doing this, too many accidents when wood stops grabbing at the wrong time and the blade takes its own path....right into your hand.
When all was said and done, I think I got the squared off end pretty close to 8mm and then the little 6mm piece went pretty quickly.
After that, I had to create the flat sides for the cheeks (#343). I stopped after this, because the instructions require some banding under and over the cheeks. I wasn't sure if I needed to file space under the cheeks to fit the bands or allow then cheeks to have 'daylight' under them.
Also, there is another piece on the front of the mast, that isn't covered in this part of the instructions and there are a number of bands that once again, go above and below it. It's the rubbing paunch and is mentioned later on...can't wait!
So, tomorrow, I'll plod on!
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