Refining the sequence of steps in a component build is one of the improvements I have learnt in this build of my Vanguard.
The channels of which there are 8, four each side is a good example.
This is my refined sequence.
1: Glue the 2x1 walnut strips to the edges to close off the deadeye inserts. Rather than bending the wood I glued three pieces, filled the corner and sanded the round onto the corner. Then paint all black
2: Drill 1.1mm holes in the edge that meets the hull, to take the 1mm brass wire that provides anchoring and resists tensile lines
3: Of the 1:1 plans measure the leading edge of the support knees and the position of eyelets. Mark the underside with a pencil.
4: Drill holes for eyelets, 0.55mm
View attachment 435725View attachment 435728
5: Pre bend the previously painted knees. Ream out the pinned hole to accommodate the custom nails (0.78mm)
6: Use CA to glue the knees and eyelets. Check orientation of the part to ensure the knees are flush with back edge and eyelets are 5mm from outer edge. Trim eyelets and turn down on underside to strengthen the tensile resistance. All eyelets are burnished copper.
View attachment 435729
View attachment 435730View attachment 435731
7: Dry fit the channel to check position of knees and the the pins all line up.
8: Many holes to be drilled for the channel and gunport lids which must be completed before channel is fitted, as access is lost to some lids.
I bought a USB chargeable drill pen called a Nogarmy, and would suggest that a twist drill just can’t compete. This is an essential tool.
View attachment 435727
View attachment 435734View attachment 435733
9: The upper gun port lids are smaller and I decided not to have an internal ring. After drilling the holes for hinges (0.67mm) and the ropes, I sanded the hinges to form a spike to facilitate entry into the wood. Then I added the ropes to the rings. Then fit the port lid with CA. After the lid was secured I fed the rope into the channel hole and CA sealed.
View attachment 435735View attachment 435736View attachment 435737View attachment 435738
10: Refit the channel and mark out the point for the knee fixing point on the hull. Drill the hole (0.56mm) to facilitate the nail insertion, which was done with fine pliers, as it’s to hard to use a hammer or pin driver.
View attachment 435739View attachment 435740
View attachment 435741View attachment 435742View attachment 435744
Thanks for checking in on my build.
Michael
View attachment 435732
View attachment 435726